Plant Head

4 days ago

Sonipat Sonipat Sonepat India Clumsy Bumsy Full time

Job Description Job Summary We are looking for a seasoned manufacturing leader to spearhead the end-to-end setup and operations of our Pet Food manufacturing facility. As the Head of Factory Operations, you will report directly to the COO and act as the architect of our production capabilities. You will be responsible for commissioning the plant, procuring state-of-the-art machinery, securing necessary certifications, and establishing a high-performance culture. Once operational, you will oversee the P&L, supply chain optimization, and ensure consistent product quality. Key Responsibilities 1. Factory Setup & Project Management (Phase I) - End-to-End Execution: Lead the complete project lifecycle of the factory setup, from layout design and civil work supervision to utility planning and final commissioning. - Machine Procurement: Scout, evaluate, and negotiate with global and domestic vendors for pet food processing machinery (extruders, dryers, coating systems, and packaging lines). - Installation & Commissioning: Oversee the installation of machinery, ensuring all equipment meets performance guarantees and safety standards before handover. 2. Manufacturing Operations & Process Excellence - Production Planning: Develop and execute production schedules to meet sales forecasts while minimizing downtime and waste. - Best Practices: Implement Good Manufacturing Practices (GMP), Lean Manufacturing, and 5S methodologies to ensure the highest standards of hygiene and efficiency. - Maintenance Strategy: Establish a preventive maintenance schedule to maximize asset reliability and longevity. 3. Sourcing, Supply Chain & P&L Management - Sourcing Optimization: Oversee the procurement of raw materials and packaging. Balance quality requirements with cost-efficiency to optimize the Cost of Goods Sold (COGS). - P&L Ownership: Manage the factory's operational budget, tracking key financial metrics, yields, and wastage to ensure the unit is profitable. - Inventory Management: Optimize inventory levels for raw materials and finished goods to improve working capital without affecting availability. 4. Quality Assurance & Regulatory Compliance - Certifications: Lead the process to obtain and maintain critical certifications, including ISO 22000, HACCP, BRCGS (Food Safety), and FSSAI. - Regulatory Adherence: Ensure the facility complies with all local environmental, labor, and safety laws, as well as specific pet food industry regulations. - Quality Control: Establish a robust QC lab and testing protocols to ensure every batch meets nutritional and safety standards before dispatch. Candidate Profile Education - Bachelor's degree in Food Technology or Mechanical Engineering - Master's degree in Operations Management or MBA is highly preferred.

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