Senior Engineer

About the Role We are developing advanced physical products that require strong mechanical engineering capabilities, precision, and rapid execution. The Mechanical R&D Engineer will be responsible for designing, prototyping, and validating high-performance mechanical systems. This role involves hands-on engineering work, rapid iteration, and close collaboration across disciplines. It requires the ability to convert concepts into functional prototypes and refined engineering solutions. --- Key Responsibilities 1. Mechanical Design & CAD Engineering · Develop high-precision 3D models, assemblies, and detailed engineering drawings using SolidWorks. · Design complex mechanisms, enclosures, actuators, and high-tolerance components. · Perform tolerance stack-up analysis and ensure manufacturability and engineering integrity for production. 2. Rapid Prototyping & Experimental Builds · Translate design concepts into functional prototypes using 3D printing, machining, sheet-metal fabrication, molding, and other processes. · Assemble, modify, test, and refine prototypes through multiple iteration cycles. · Collaborate with electronics, firmware, and cross-functional teams for integrated proof-of-concept builds. 3. Design for Performance & Reliability · Engineer systems to withstand thermal loads, vibrations, shock, environmental conditions, and long-term usage. · Conduct structural, thermal, and modal simulations using FEA tools to validate and optimize designs. · Lead mechanical root-cause investigations and implement corrective actions and performance improvements. 4. Manufacturing & Supplier Collaboration · Work with suppliers for machining, injection molding, sheet metal, casting, and other manufacturing processes. · Prepare production-ready drawings, GD&T specifications, and Bills of Materials (BOMs). · Optimize designs for DFM and DFA while maintaining performance and design objectives. 5. Innovation & Problem Solving · Develop innovative mechanisms and user-centric mechanical solutions. · Explore new materials, fabrication techniques, and manufacturing processes. · Contribute to the mechanical architecture of next-generation product platforms. --- Required Skills & Expertise Mechanical Engineering Fundamentals · Strong foundation in mechanics, kinematics, thermodynamics, materials, and manufacturing technologies. · Experience designing complex assemblies and precision components. · SolidWorks (Mandatory) Advanced proficiency in: · 3D modelling · Assembly design and motion studies · Surface modelling · Sheet metal and plastic component design · Weldments · Engineering drawings (1st and 3rd angle projections) · BOM generation · Simulation (FEA) Prototyping · Hands-on experience with 3D printing, machining, CNC operations, rapid tooling, and model-making. · Ability to independently convert concepts into functional prototypes. Preferred Skills (Bonus) · Experience in consumer products, robotics, appliance engineering, mechanisms, or electro-mechanical systems. · Knowledge of IP ratings, safety standards, and reliability engineering practices. · Experience with CAE tools such as Ansys, SolidWorks Simulation, or Creo Simulate. · Understanding of DFM/DFA, GD&T, and production processes Experience Requirements · 6–8 years of experience in mechanical design, product development, R&D, or innovation-focused engineering roles. · Proven track record of developing functional prototypes and not limited to CAD-only work. --- Why Join Us · Opportunity to work in a high-performance, fast-paced R&D environment. · High ownership and autonomy in mechanical design and prototyping. · Participate in the creation of advanced products aimed at global markets. · Collaborate with interdisciplinary teams to execute end-to-end product development. Qualification BTech /Mtech