Manager/ Sr. Mgr.

Job Description

Role & Responsibilities:

- Sound knowledge of sheet metal tools (progressive) and zinc die casting process
- Basic knowledge of plating and paint technology
- Operation and maintenance experience on VMC, CNC turning machines, and power press machines (15 to 25 Ton capacity)
- Experience with heat chamber machines
- Skilled in breakdown and preventive maintenance of machine shop, assembly shop, and heat treatment areas
- Creating and executing preventive maintenance schedules and maintaining daily/monthly breakdown reports
- Arranging and managing spare parts for servicing and maintenance
- Troubleshooting of CNC, VMC, and HMC machines
- Updating and maintaining service and maintenance reports and records
- Coordination with multiple departments to meet customer and company schedule milestones
- Planning and executing resources (manpower, machines, materials) efficiently
- Leading internal meetings for new projects and reviewing progress
- Responsible for the installation of new machines
- Experience in manpower handling, shift scheduling, and addressing day-to-day operational issues
- Overseeing machine shop, logistics, utility, service, and maintenance activities
- Documentation of daily, weekly, and monthly schedules
- Coordinating with stores and dispatch departments for smooth material flow
- Participating in autonomous maintenance and continuous improvement in maintenance processes
- Service & maintenance of machines from brands such as Mazak, Haas, AMS, Doosan, Parisudh, Mori Seiki, Jyoti, Marshal, Kirloskar, HMT, LMW
- Troubleshooting of utility machines such as DG sets, compressors, substations, power factor units, UPS, stabilizers, ETP & STP plants, chiller plants
- Maintenance of paint shop, shot blasting machines, degreasing machines, buffing machines, grinding machines, jib cranes, auto gantry systems
- Maintenance of hydraulic, pneumatic, and power-operated machines
- Providing engineering support to production and maintenance teams for maximum uptime
- Performing engineering analysis to minimize downtimes
- Handling major repair tasks like spindle bearing changes, ball screw replacements, seal replacements, and hydraulic system servicing
- Attending major breakdowns across HPDC, utilities, ETP plants, paint shops, and machine shops
- Root cause analysis and troubleshooting to reduce machine downtime
- Focused efforts on energy conservation and cost-saving in maintenance
- Responsible for spares management and cost-effective repair operations
- Participation in new heat treatment installations
- Ensuring documentation compliance as per TS 16949 standards

Software Skills:

- Microsoft Office
- SAP & Oracle
- SolidWorks
- AutoCAD

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