Propellant Lead

The Propellant Lead will be responsible for end-to-end development, planning and execution of a greenfield propellant manufacturing plant including planning, designing, and execution of plant setup, ensuring smooth operations post-commissioning. This role involves strategic planning, budget management, and technical leadership to drive project success. The ideal candidate must possess in-depth knowledge of Nitrocellulose and Nitroglycerine production, hands-on experience with CAPEX and OPEX management, and a strong understanding of safety standards and compliance.

Location - Kanpur, U.P

Key Responsibilities of Role

- Lead and validate design process for end-to-end production ensuring it meet project requirements and industry standards.
- Competent to perform system level studies.
- Participate in the development of specifications, fabrication work, testing, datasheets, and material requisitions.
- Utilize functional knowledge and engineering methods to obtain specified performance.
- Study plant operations and identify different mechanisms by conducting market research to carry out new developments.
- Review CAPEX, OPEX and other stage gate documents for seeking top management approval for the Project.
- Ensure resource availability and allocation.
- Establish Contractual terms & conditions. (Technical)
- Preparation of Construction methodology / Project Execution Plan.
- Review Scope of Works (SOW) / Division of Responsibility (DOR) documents for selection of Licensor and DEC.
- Manage the Potential Deviation Notes (PDN), change orders, concession requests and scope changes.
- Collaborate with vendors and fabricators to ensure the quality and performance of supplied equipment.
- Provide technical guidance and support to Engineering/ Production team to resolve complex issues and improve system performance.
- Be cognizant of all system diagnostics, calibrations & alignment, environmental protection, and component replacement.
- Identify issues that could have a negative impact on the cost and schedule outcome of the project and advise remedial action along with promotion and maintenance of effective communication within the project team, Vendors and Owner's Engineer (OE).
- Supervise Planning team while finalizing layouts, and technical specifications for Hassle-free implementation of the project.
- Suggest project team for appropriate action after Risk Assessment and Mitigation Plan, if any.
- Advise Project team for better health, safety and environment plans, programs, and procedures and ensure compliance.
- Foreseeing performance bottlenecks and taking corrective measures to avoid the same.
- Develop and implement production schedules based on project timelines and business goals.
- Work with procurement teams to ensure availability of raw materials and equipment for uninterrupted production.
- Suggest improvements in production strategies and monitor operations.
- Build a high-performance team to meet production goals.
- Develop and conduct technical training programs.
- Ensure all team members are proficient with the latest technological advancements and maintenance techniques.
- Implement robust quality assurance protocols to maintain system reliability and performance.
- Coordinate with quality assurance teams to address technical issues and ensure adherence to standards.
- Conduct regular audits and compliance checks, ensuring alignment with environmental and safety regulations.
- Coordinate internal resources and third parties / Statutory Authorities / Licensors / Vendors for the flawless execution of the project.
- Negotiate and Coordinate with the EPC/EPCM contractors.
- Organize and attend meetings with Top level management and Planning Department.
- Resolving conflicts arising among various stakeholders.
- Attending Kick-Off Meetings with Licensor, DEC and various vendors and coordinating for deliverables.
- Lead, mentor, and supervise team of production managers and engineers.
- Coordinate with other departments and external agencies to facilitate seamless operations.
- Manage and monitor inventory levels to ensure efficient management operations.
- Ensure cost effective use of resources while maintaining high maintenance standards.
- Ensuring completion and closure of project in all aspects i.e. in terms of scope, procurement, material reconciliation, purchase orders, service orders, vendor payments, Capex closure. Issuing the closeout report including the lessons learnt.

Educational Qualification:

► Chemical Engineer's degree or closely related fields.

► First Class Graduate/ Post Graduate awarded by universities/ institutes recognized by government.

Experiences:

► Minimum of 15 years of experience in the Chemical Production/ Manufacturing

► Familiarity with Licensor / technology supplier selection, Procurement process.

► Exposure to Project Planning and Execution of a chemical plant

► General knowledge of Basic and Detail Engineering activities.

► Familiarity with Safety Studies - HAZOP, HAZAN, SIL verification, etc.

► Experience in Nitrocellulose/ Nitroglycerine manufacturing will be an added advantage

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