Sr. Electromagnetics Engineer

3 days ago

PunePimpriChinchwad Area, India Kalbhorz Full time

Senior Electromagnetics Engineer – Axial Flux Motors (Electric Propulsion) Location: Onsite Employment Type: Full-Time Experience Level: Senior Industry: Electric Propulsion, Aerospace, Advanced Electric Mobility About the Role We are seeking a Senior Electromagnetics Engineer to lead the electromagnetic design and optimization of high-power axial flux electric motors (35–450 kW) for next-generation electric propulsion systems. This role is critical to achieving industry-leading power density, efficiency, thermal performance, and reliability in demanding propulsion environments. You will own the electromagnetic architecture from concept through production support, working cross-functionally with mechanical, thermal, power electronics, and systems engineering teams. Key Responsibilities - Lead electromagnetic design and optimization of axial flux motors for electric propulsion applications. - Develop motor topologies optimized for high torque density, efficiency, and fault tolerance across 35–450 kW operating range. - Perform 2D/3D electromagnetic simulations (steady-state, transient, harmonic, and loss analysis). - Optimize magnet selection, slot/pole combinations, winding configurations, and flux paths. - Conduct electromagnetic-thermal trade studies in collaboration with thermal engineers. - Analyze and mitigate torque ripple, cogging torque, acoustic noise, and demagnetization risks. - Support DFMEA, design reviews, and validation testing, including correlation of simulation results with test data. - Collaborate closely with power electronics teams on inverter compatibility, switching harmonics, and control strategies. - Mentor junior engineers and contribute to technical standards and best practices. Required Qualifications - MS or PhD in Electrical Engineering, Electromagnetics, or a closely related field. - 5+ years of hands-on experience in electric motor electromagnetic design. - Demonstrated experience designing axial flux motors (radial flux experience alone is insufficient). - Strong expertise in high-power electric machines (≥35 kW), preferably for propulsion. - Advanced proficiency in electromagnetic simulation tools such as: - ANSYS Maxwell / Motor-CAD - JMAG - COMSOL Multiphysics - Deep understanding of: - Magnetic materials and permanent magnets (NdFeB, SmCo) - Loss mechanisms (iron, copper, magnet, stray losses) - Saturation, demagnetization, and fault conditions - Experience taking designs from concept to prototype and production support. Preferred / Nice-to-Have Qualifications - Experience in electric aircraft, eVTOL, marine propulsion, or high-performance EVs. - Knowledge of DO-160, DO-254, or similar aerospace qualification standards. - Familiarity with multiphysics optimization (EM + thermal + mechanical). - Exposure to manufacturing constraints for axial flux machines (lamination stacking, magnet placement, winding automation). - Background in IPMSM or PMSM control interactions. What We Offer - Opportunity to design state-of-the-art electric propulsion systems at the forefront of electrification. - High technical ownership and influence over core product architecture. - Collaborative, fast-moving engineering environment. - Competitive compensation, equity (if applicable), and comprehensive benefits.

  • Sr. Electromagnetics Engineer

    3 days ago

    Pune/Pimpri-Chinchwad Area, India Kalbhorz Full time

    Senior Electromagnetics Engineer – Axial Flux Motors (Electric Propulsion)Location: Onsite Employment Type: Full-Time Experience Level: Senior Industry: Electric Propulsion, Aerospace, Advanced Electric MobilityAbout the RoleWe are seeking a Senior Electromagnetics Engineer to lead the electromagnetic design and optimization of high-power axial flux...

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