Design Engineer

4 days ago

Kochi, India Sisira Designs Private Limited Full time

Job Title: Design Engineer – Bus Body Building Reporting To Plant Head / Operation Manager/Production Manager. Location: Panamkuzhy (Kombanad - Ernakulam) Neeleshwaram (Kalady - Ernakulam) 1. Core Responsibilities - Bus Body Design & Layout - Design exterior and interior layouts of buses (school, city, staff, luxury, sleeper, etc.). - Develop 2D/3D models using CAD software (like AutoCAD, SolidWorks, CATIA, or Siemens NX).GD &T, Free hands Sketching, FEA. - Ensure the design fits with different chassis from OEMs (Tata, Ashok Leyland, Eicher, Bharat Benz, etc.). - Structural Design - Design and validate body frame structure (mild steel, aluminium, or stainless steel). - Analyse load-bearing members, roof strength, roll-over protection (R66 compliance). - Material Selection - Choose materials for body panels, seats, flooring, insulation, and interiors based on weight, cost, and safety. - Regulatory Compliance - Design as per AIS and CMVR standards (e.g., AIS-052, AIS-031). - Incorporate safety norms like emergency exits, fire retardant materials, seat anchorage, etc. - Documentation - Prepare detailed engineering drawings, BOM (Bill of Materials), and welding/joint details. - Maintain drawing revisions and release to production. - Prototype & Testing Support - Assist in prototype development and testing (fitment, vibration, noise, leakage, etc.). - Collaborate with production and quality teams for design improvements. Skills Required: Category Skills Design Tools AutoCAD, SolidWorks, CATIA, Creo, Inventor, GD &T, Freelance Sketching, FEA. Analysis Finite Element Analysis (ANSYS or SolidWorks Simulation) Knowledge Bus body structure, ergonomics, electrical layout, HVAC integration Regulations AIS-052, CMVR, R66 (rollover), Fire safety standards Soft Skills Team collaboration, documentation, problem-solving, attention to detail Departments You’ll Coordinate With, - Production Department – to ensure manufacturability of designs. - Purchase Department – for material specifications and sourcing. - Quality & Testing – for design validation. - Electrical/HVAC Teams – for integration of wiring and AC ducts. - OEM Liaison Team – for chassis integration and approval. Educational Background - Degree/Diploma: Mechanical, Automobile, or Industrial Design Engineering - Preferred Experience: 2–5 years (for junior to mid-level roles) - Certifications (optional): - CAD software certifications - AIS/CMVR standards training - GD&T (Geometric Dimensioning & Tolerancing)

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