Pf Tpp

**Designation**:Assistant Manager

**Updated**:October 18, 2024

**Location**:Karnataka, India

**Organization**:Cement

**Job Purpose**:
To ensure safe & smooth TPP desk operation while start up
- shutdown of boiler and turbine along with economic, uninterrupted and quality power generation by co-ordination with other agencies in the plant to rectify the abnormalities and report to Shift Incharge and SH operation. Ensuring Process optimisation, Handling of emergencies & Safe operation of boiler and turbine on most economic fuel mix efficiently.

**Job Context & Major Challenges**:
Job Context:
UltraTech Cement is the largest manufacturer of grey cement in India, with a consolidated capacity of 116.75 million tons per annum (MTPA)*. It is the preferred cement supplier to the most prestigious infrastructural, commercial and residential projects in India.
UltraTech has 23 integrated plants, 26 grinding units, 7 bulk terminals and 5 captive jetties which includes significant presence in the Middle East with 2 grinding units and 1 clinkerisation plant in UAE, and 1 grinding unit in Bahrain.
Rajashree Cement Works is one of the single largest cement plants with an installed capacity to produce 4.2 million tons of cement/annum with captive power plant capacity of 108.2 MW (L123-58.2 MW and L4 -50 MW) and WHRS generation capacity '“ 20.27 MW (L123 9.5 MW L4-10.77 MW) and Solar generation capacity -12 MW (through ABREL) and mines, employing approximately 800 people. It manufactures a range of premium brand of cement and enjoys a reputation of giving value for money. It is one of the largest cement plant at a single location in the country. Rajashree Cement has opted for the Best World Class Technology equipment right from its inception.

Currently line No.1 is producing 1900 TPD as against design of 3100 TPD; Line No.2 is producing 3505 TPD as against design of 4150 TPD; Line '“ III producing 4812 TPD against design of 5250 TPD and Line-IV producing 10924 TPD against design of 12500 TPD. Plant operation is on continuous basis, 24 hrs a day & 345 days in a year.
Major Challenges: Operation:
Maintaining maximum economic and quality power generation with respect to fluctuating power demand from the cement plant with Maintaining full loading, careful operations, avoiding wastages of steam, water, fuel, and auxiliary power for optimise the cost of generation inspite of no greed availibility.
Ensure the safe start up, operation & shutdown to minimise the delay & smooth functioning of all auxiliaries systems in context of high pressure & temperature parameters.
To run the boiler successfully on various (multi fuel) fuel mix such as Lignite, Mozambique, SAB, US & Petcock with maximum availability & without affecting the optimum boiler efficiency with maintaining parameters within specified limits.

**Key Result Areas**:
**KRA (Accountabilities) (Max 1325 Characters)**

**Supporting Actions (Max 1325 Characters)**
- KRA1- Plant operation:
Execute all Desk & supervise field operational activities for smooth operation of all equipments, in turn to give uninterrupted & quality power to customer.- Continuous monitoring of all operational parameters and track the deviation followed with immediate corrective actions.
- Maintain Log Sheets and Records.
- Ensures smooth and safe plant operation through continuous interactions with field Operators as and when required.
- Visit to equipments and ensure the smooth functioning.
- To run the Boiler efficiently by optimizing percentage of excess air and minimizing other losses and to optimize turbine operation parameter to minimize turbine heat rate.
- Initiate immediate actions in any emergency by taking decision in consultation with SCE and other operation engineers.
- Set and establish efficient operation of boilers on various fuel mixes such as Lignite, coal & petcock by maintaining SOx, Nox and SPM as per emission norms.
- KRA2- Shift management
Monitoring of all operational activities & housekeeping- Monitor all parameters and find out any abnormalities and report to Shift Incharge
- Coordinate with Field Operators during normal & Emergency situations
- Ensure filling of Field Operator's Check list, & Log sheets and regular verification of datas.
- Ensure all Standby Equipment availability.
- Ensure House keeping of Stream-2 Turbines.
- KRA3- SHE (Safety, Health & Environment) along with Sustainability initiatives- Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.
- Educating team about 'œI know my job', 'œI know the hazards associated with my job and I applied control measures' & 'œI escalate to my senior' among manpower deployed in sections/department manpower including peer, WB & CL manpower
- Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.
- To conduct daily Tool Box Talk as schedule and before start the job