Ccr Operation

**Designation**:Junior Officer

**Updated**:November 20, 2024

**Location**:Noida, India

**Organization**:Cement

**Job Purpose**:
1. To sustain fly ash to bring cost effectiveness in production.2. Quality Control during processes & Quality Assurance in products consistency with cost control, on time and Meeting strength criteria of products.

3. Operational Management: Operation and optimization of VRM/coal mill as to achieve the targeted production and Power.

4. Cost Control: Process expenses to operate in budgeted norms.

Continuous improvement & Process Maintenance Jobs:
Identify areas for improvements,

conduct focused studies, and

execution of proposals on

modifications /improvements for

Productivity Improvement.
- Quality Control: To supervise, monitor and control quality of raw materials, process intermediates and finish products as per plan through proper sampling and testing.

implementation of improvement

actions for cost optimization.

To monitor process parameters i.e. draft, temperatures, power etc. along with process trends for production optimization and quality control of Coal Mill and Cement Mill and take corrective, preventive action for abnormal situation /alarms in coordination with concerned maintenance department for resolving shift related issues for smooth operation of plant adhering with highest level of safety standards and to manage, supervise and coordinate the laboratory working to ensure quality checks of raw material and finished goods and also ensuring compliance to statutory requirement to avoid any penalties / actions due to noncompliance.

**Job Context & Major Challenges**:
Job Context:

- UltraTech Cement Ltd. is the largest manufacturer of grey cement, Ready Mix Concrete (RMC) and white cement in India. The company has consolidated capacity of 116.75 Million Tonnes Per Annum (MTPA)* of grey cement. UltraTech Cement has 23 integrated plants, 1 clinkerisation plant, 26 grinding units and 7 bulk terminals. Its operations span across India, UAE, Bahrain and Sri Lanka. UltraTech Cement is also India's largest exporter of cement reaching out to meet the demand in countries around the Indian Ocean and the Middle East.
Today, unit is acknowledged as one of the most efficient, vibrant, productive, profitable, technologically updated and state-of-the-art unit of Aditya Birla Group’s UltraTech Cement Business.
The focus area for Job holder is to ensure production planning as per business target and coordinating the operation and maintenance activities of plant to ensure effective and efficient running of various equipment’s. Position holder is also responsible for Designing & developing appropriate raw material mix to ensure consistent quality of finished goods to ensure customer satisfaction and no complaints from marketing team.
Major Challenges
- 1. To create Pollution free environment
2. To ensure sustainable improvement in plant operational parameters by consistently improving upon existing processes.
3. To sustain fly ash to bring cost effectiveness in production.
4. Quality Control during processes & Quality Assurance in products consistency with cost control, on time and Meeting strength criteria of products.

**Key Result Areas**:
**KRA (Accountabilities) (Max 1325 Characters)**

**Supporting Actions (Max 1325 Characters)**
- KRA1- Operational Management: Operation and optimization of VRM/coal mill as to achieve the targeted production and Power.- 1.Continuously check operation and quality parameters of equipment’s and Identify abnormalities if any Inform SH Process and CCR Operators for corrective actions
2. Implementation of daily activities as per production planning
3. Automise and track VRM/coal mill circuit to avoid idle running of equipment
4. Implementation of PM checklist in the section,
5. Why-why & PM analysis for process break downs and take corrective measures.
7. Daily Trends review and checklist execution Record day wise production and Power Consumption and prepare comparative data for study/analysis.
8. Monitoring of power consumption and take corrective action to reduce power consumption.
9. Ensure grade wise production as per requirement and correct changeover of circuit ensuring product quality.
10. Cross checking of cement blaine whenever it comes abnormal.
11.Planning and monitor smooth changeover of cement grade as per requirement
12. Monitor and ensure timely replacement of grinding media make-up charge
13. Assisting SH P&QC in day to day operation activities to ensure smooth operation to meet the company target with proper coordination with respective departments.- KRA2- Cost Control: Process expenses to
operate in budgeted norms and
implementation of improvement
actions for cost optimization.- 1 Identifying and bringing to the notice of Section Head for unnecessary interlocks / idle running of equipment’s. Continuous monitoring of trends along with process parameters. Ensure running of power saving equipment in SPRS. Running Raw Mil