Special Process Expert Gluing

3 weeks ago

Bengaluru, India ALSTOM Full time

The Railway industry today is characterized by both a strong and sustained growth across the world. The trends that drive this are well known: With 6B€ of Sales and around 30,000 employees based in over 60 countries, Alstom develop & market the most complete range of systems, equipment and services offered today in the railway sector. Today we offer our customers solutions that feature a seamless blend of diverse technologies, ensuring optimal interfaces, along with flexible implementation and real synergy in innovation.

**NETWORK & LINKS**:
**INTERNAL**
- Tender: Industrial costing mgr
- Engineering: Domain leader / RLE / Sub-system leader
- PME: domain leader / Process Engineers (RLI) / Method engineer / PIM
- Quality: Industrial Quality / Inspectors / PrQM / SPQD, SQA
- Supply Chain: Logistic methods
- Sourcing: Buyer / Sub-contractors
- EHS team

**External**
- ELocal suppliers
- Customers representatives on site
- Certification agencies
- Standards committee _(_unless responsibility is exclusively devoted to the central coordinator)_

**OVERALL PURPOSE OF THE ROLE**:

- To coordinate the industrial control of the Special Processes (SP) during tender phase, product development, industrialization, manufacturing and warranty.

To contribute to technology and activity transfers.

**RESPONSIBILITIES**:

- **Tender**:
Contribute to tender phase, especially in product design and industrialization to take into account industrial constraints and requirements in order to optimize costs and minimize risks.
- **Concurrent Engineering**:
Contributes during specification and design phases to technical solution decisions associated to special processes.

Build the SP REX and interact with product engineering to redirect the design if necessary.
- **Industrialization**:
Manage industrial risk through Process FMEA and associated improvement action plan.

Define requirements and rules for associated tooling necessary to start production.

Qualify the product/process pair as well as industrial means to be put in place in line with the design.

Support sourcing and SQD teams in the suppliers’ qualification and in quality follow up for suppliers concerned by SP. Contribute to development of local suppliers.

Manage evolution of quality control process dedicated to SP.

Ensure deployment and validation of new processes in line with project planning

Issue relevant documents in the Quality System.

Manages technicians that are eventually under his responsibility.

Perform Transfer of Technology on SP: documentation, process and means validation, training.
- **Transmission**:
Train the workers and EPU managers to execute SP.

Ensure continuous training and permanent qualification of the workers to PS.

Train support functions to business rules linked to PS (Engineering, PME, Sourcing, Supply Chain, Quality
- **Execution / Serial manufacturing**:
Thus performs internal and external audits.

Ensure day to day monitoring of SP business rules and solve issues concerning SP.

In case of non-conformity or incident, investigate root causes, finds and implement repair solutions.

Demonstrate QCD and EHS improvement linked to SP through efficient action plans. Measure performance linked with site industrial objectives and through APSYS audit for instance.

Support Sourcing and Supplier Quality teams during quality crisis.
- **Transverse**

Participate to meetings and working groups of the SP network.

Propose improvement ideas and evolution of the business rules of their domain.
- **Others**

In case of major SP quality crisis (major technical risk, safety or financial), the expert must provide to the project manager, actually, a clear problem analysis (root causes, associated risks) and the options to exit the crisis, to enable him taking serenely position.
He has the duty to control his external communication (written and oral) as it engages the responsibility of AT towards third parties

**Qualifications & Skills**:
**EDUCATION**
- Engineering degree in process engineering, mechanical, electrical

**BEHAVIORAL COMPETENCIES**:

- Agile
- Proactive
- Assertive
- Problem Solver

**TECHNICAL COMPETENCIES & EXPERIENCE**
- Practice the special process in question from 2 to 5 years (execution, definition, qualification)
- Has been trained to AT Special Process standard training.
- Is officially recognised as expert by the Special Process central coordinator

***

**EXPERIENCE / SKILL SET**
- 10 to 15 years’ experience in industrial method
- Independent, rigorous, good communication.
- Good teaching skills (able to provide training to a group of trainees).
- Innovative, participative in business workgroups.
- Able to read, write and speak English

**Job Segment**:Supply Chain, Product Development, Supply, Operations, Research

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