Process Planning for Hpdc

2 weeks ago

Gurgaon, India Maruti Suzuki India Ltd Full time

Division

: Engine Engineering Division

Department

: Casting Engineering

Job Location

: Gurgaon/Manesar/Kharkhoda

Job Title

: Engineer / Senior Engineer / Asst Manager

Education

: Diploma in Mechanical/Production

Experience

: 5 to 12 years

Job Role
:
**Setting up of New Plant**:
Process & Layout Planning, Equipment spec preparation to buy-off, Equipment installation & commissioning, Trial and ramp up support New Model Introduction:
Overall development planning and management, Concurrent engineer, Casting die spec preparation to buy-off, Die Drawing Approval, Quality Trail, Management Approval Up-gradation of existing facilities:
Up-gradation/Renewal of existing facilities, Automation and process improvement

Job Responsibilities
:
Process Planning

: Process design with in-process checks for HPDC components (Transmission Case, Cam carrier, etc.) for mass production

Facility Planning & set-up

: Preparation of Equipment specification, layouts, procurement of machines involving Technical evaluation through the tendering process, installation & commissioning

Capacity expansion for existing set-up by Bottleneck identification & elimination by Kaizens & cycle time reduction

New technology introduction for supporting the desirable Manufacturing process in casting shops

Proactively Identification of defects/ gaps to design foolproofing in the casting manufacturing process

Development and design of jigs, fixtures, and inspection gauges.

Technical/ Functional Competencies
:
Domain knowledge of manufacturing processes & machining processes involved in 5C components, drawing reading, Knowledge of process quality control parameters and techniques

Ability to understand technical and commercial requirements for the set-up of Casting shop & to evaluate alternatives with Cost-benefit analysis

Hands-on experience on equipment/plant set-up related to casting shop for HPDC

Product development design Concepts of HPDC.

Knowledge of calculation of Casting parameters, Casting components & casting equipment design

Familiar with software such as Uni-graphics, Auto-cad, Factory-CAD, Metal Flow Simulation

Ability to effectively communicate specific requirements with suppliers and monitor the overall development process at the supplier end

Strategic Thinking & Strong execution orientation and problem-solving approach

Behavioral Competencies
:
Objectivity

Excellent interpersonal skills

Communication & presentation skills

Achievement orientation

Team player

Networking skills

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