Staff Tpp

**Designation**:Staff

**Updated**:December 16, 2024

**Location**:Chhattisgarh, India

**Organization**:Cement

Work Location**:Rawan Cement Works**

**No Accommodation is available in Township**

Job Band / Grade**:S2/S3/S4/S5**

Designation: Supervisor / Senior Supervisor / Junior Officer / Junior Engineer / Assistant Officer / Assistant Engineer

Education: Diploma in Mechanical & First-class Boiler attendant Certification

Minium Experience Required: 3-8 Years

Skills Required: Mandatory Skills of DCS operation of CFBC & WHRS Boilers and Turbine. Hands on Experience of Boiler Start-up and shutdown. DM/RO Water Quality Knowledge required. Knowledge of Safety & statutory compliance at workplace

Job Purpose

To ensure safe & smooth TPP Field operation while start up
- shutdown of boiler and turbine along with economic, uninterrupted and quality power generation by co-ordination with other agencies in the plant to rectify the abnormalities and report to Desk Engineer and Shift Incharge.

**Job Context & Major Challenges**:
Job Context:
UltraTech Cement Ltd. is the largest manufacturer of grey cement, Ready Mix Concrete (RMC) and white cement in India. It is also one of the leading cement producers globally. The company has a consolidated capacity of 132.45 Million Tones Per Annum (MTPA) of grey cement. UltraTech Cement has 23 integrated plants, 1 Clinkerization plant, 27 grinding units and 7 bulk terminals, post the Century merger. Its operations span across India, UAE, Bahrain, Bangladesh and Sri Lanka.
UltraTech, Rawan Cement plant started its Line 1 operation in early 90’s with the capacity of 1 MTPA, commissioned in March, 1995 as Grasim Cement Unit. This was setup to capture the Eastern Cluster deficit market. In March’2013, Line 2 Clinkerization unit was commissioned along with clinker bulk loading facility, currently consolidated capacity of Rawan Cement is 6.5 MTPA. Rawan Cement Works also has Captive Thermal Power Plant with a total capacity of 55 MW, Waste Heat Recovery System with capacity of 20.4 MW and 10.8 MW Solar Power Plant. The plant has a state of art technology viz. Vertical Roller Mills from Loesch, Germany for grinding limestone and coal, Kiln and cooler from L&T/FLS, Denmark, Combi-Grinding Cement Mill with Roller Press from KHD, Germany, Finish Grinding Slag Grinding Roller Press from Krupp Polysius, Germany, Cross belt analyser from Gamma Metrics USA for on-line analysis of Limestone, X-Ray analyser, Cem Scanner from FLS, Denmark.
As the largest cement producer in India, we continually strive to play a key role in finding effective and responsible ways to preserve the environment - a Cement Sustainability Initiative. We as a company are committed to improving our sustainability footprint in the identified areas of waste management, energy reduction, water conservation, biodiversity management, afforestation and emission reduction which are relevant to the cement industry.
Major Challenges:
Operating TPP with least possible auxiliary and PHR even at low PLF and higher load fluctuations for providing uninterrupted power to cement plant without grid power availibility.
Supervise desk operations and provide effective decision for safe start up, operation & shutdown in any abnormal conditions by coordination with cross functional departments.
To run boilers as per IBR statutory requirements and GPCB norms with all WCM & ISO practices.

**Key Result Areas**:
**KRA (Accountabilities) (Max 1325 Characters)**

**Supporting Actions (Max 1325 Characters)**
- KRA1
- Plant operation:
Execute all Field operational activities for smooth operation of all equipments, in turn to give uninterrupted & quality power to customer.
- Plan and execute the field operation of various equipments of boiler in oder to ensure smooth, safe and reliable operation of the same.
- Close coordination with CCR for any specific operation and reporting the same on immediate basis.
- To execute and ensure zero non compliance of safety by self as well as all workmen at the field during any given jobs.
- Handling any emergency situation by effective coordination with CCR and ensuring field operation activities of boiler safely and smoothly.
- To plan and execute activities related to annual boiler hydro test as per statutoty requirement.
- Operation of bed ash cooler and flyash/bed ash system from the field in contact with CCR.
- Field execution of activities during start-stop of the plant.
- KRA2
- Shift management
Execution of all operational activities & housekeeping
- Sample collection of coal, fly ash, bed ash, water and steam and ensuring timely analysis of the same.
- Root cause analysis of the problems and taking part in finding solutions of the same effectively.
- Regular round in each shift for complete boiler area and ensuring normal operating conditions by correcting any issues.
- Loading and unloading of lime stone in boiler bunkers through bulkers.
- Ensure filling of Field Operator’s Check list, & Log sheets