Sh E&i

**Designation**:Senior Manager

**Updated**:November 29, 2023

**Location**:Karnataka, India

**Organization**:Cement

Professional Experience description:

- Hands on experience in installation, commissioning and maintenance of ABB DCS system.
- Programming Knowledge of Siemens PLCs and HMI stations S7- 200,300, 400, ABB systems - 800xA, AC550 PLC & ABB DCS800, ACS800 drives etc,. Develop, maintain & improve supervisory level control solutions & data acquisition systems PLCs, SCADAs of Siemens, ABB and other systems.
- Experience in different programing language (i.e., FBD, ST & FSC).
- Experience in SCADA- ABB process graphics, screen designing, PLC interface.
- Good analytic approach about digitization & automation project
- Experience in establishing communication between ABB controller and Drives/MCC/ Transmitters through Profibus DP/PA protocol.
- Plant PLC/DCS architecture, networking, server configuration & management.
- Work experience on different communication protocol i.e. Fieldbus, Profibus networking, Profinet, Ethernet, Modbus, Rs232, Rs485 and Wireless Communication
- Good exposure on Digitalization initiatives, and digitalization capex jobs
- Planning and Maintenance activities of E&I for DCS and Utilities
- HVAC system, PA system, Colony lighting, Electrical workshop, motor Overhauling and troubleshooting
- Plant surveillance system
- CCTV camera, NVR
- Expert optimizer and KM-Knowledge Manager system
- Work experience on Analytical Instruments
- XRF Analyser
- AL9000 series, PSZ Analyser, and CBA.
- Work experience on Robotic and Auto sampling system
- FL Smith and UPS system.
- Work experience for weighing Systems, PLC/DCS, Drives, Analysers, AAQMS and Communication systems.
- Good troubleshooting and maintenance knowledge of Hydraulics systems of KHD roller press able to read Hydraulic drawing and symbol.
- Good Troubleshooting and maintenance knowledge on Field instrumentation.
- Monitoring & analysis of different process parameters to achieve the Quality of Products and work as a control engineer of the plant.
- Exposure on regulatory acts for Wireless communication, XRF and Cross belt analyser.

**Critical Job competencies / Mandatory Skills**:

- Root cause analysis of problems and trouble shooting.
- Logical Analysis with technical reasoning.
- Digitalization initiatives
- Planning & Budgeting
- Leading cross functional teams

6. Developing Self & Others

**JOB PROFILE**:
**Plant Availability -**
- Supervise & coordinate all Electrical & Instrumentation maintenance activities for Line-4 DCS, Utility System, Electrical workshop, Intex Colony, and Mines crusher.
- Supervise & coordinate for calibration of Belt weigher and Weigh feeder system, and CBA.
- Supervise & coordinate for digital initiatives in plant and with HO IT team
- Organize & monitor implementation of Jobs in shutdown.
- Coordinate with OEM/Consultant/TPMC for typical plant maintenance problems.
- Modification/Trouble Shootings PLC/DCS, Drives, UPS, Weighing system, Analysers, Field Instrumentation, DCS network communication systems etc.

**Cost Optimization**
- Budgeting E&I S&S and RPM Cost
- Plan, monitor & control the cost
- Reducing inventory & Driving cost saving activities

**Safety, Health & Environment**
- 100% implementation of all applicable safety standards in department with target of zero injury and no hazard to men, machinery, environment and health of employee deployed in respective department
- Implementation, adherence of Progressive Consequence Management and taking needful action.
- Creating awareness among team about taking care of self and team health and environment aspect for sustainability

**Capex Management-**
- Planning, Proposal, Budgeting & Execution of projects.

**Professional Qualifications
- B.E. / Diploma in /Instrumentation/Electronics & Comm. Engineering.**

**Essential: BE. / Diploma in /Instrumentation/Electronics & Comm Engineering with 10 to 15 years of experience**

**Preferably**:
**Experience in DCS/PLC/Analytical Instruments & Robo lab and Electrical workshop**

**Qualifications**:
Bachelor Of Engineering,Diploma in electrical eng

**Minimum Experience Level**:
10-15 Years

**Report to**:
Assistant Manager