Shift Incharge Oxygen Plant

3 weeks ago


Gujarat, India Aditya Birla Group Full time

**Designation**:Assistant Manager

**Updated**:July 22, 2023

**Location**:Gujarat, India

**Organization**:Metals

Job Context:
Birla Copper complex at Dahej has four operational Oxygen plants for captive supply of oxygen to the smelters and one standby Oxygen plant. Oxygen and nitrogen are produced trough cryogenic air separation process for internal consumption in copper smelters and process plants. This role is responsible for production of oxygen following SOPs. A key aspect of the role is data generation, analysis and reporting to ensure efficiencies in the production process

Job Challenges:

- Frequent starts and stops due to fall in oxygen demand arising out of idleness at smelters and sometimes without prior information, leads to thermal stress and deterioration of equipment
- Corrosion and temperature resulting from high temperature and presence of salt and impurities in the air in the coastal area
- The need to embed the culture of safety and sustainability

**Key Result Areas/Accountabilities**:
**Key Result Areas/Accountabilities**

**Supporting Actions**
- Planning
- Planning daily production though optimal leading of all the oxygen plants
- Monitoring performance of existing plants and equipment installations and giving inputs for maintenance
- Operational Excellence
- Facilitating implementation of planned preventive maintenance schedule
- Executing SOPs and eliminating non-standard practices for start ups, turn down, ramp up and graceful shutdown of oxygen plants
- Preventing Oxygen venting losses by adjusting plant parameters to match variable demands of the Smelters
- Conducting root cause analysis of process deviations on a periodic basis with respect to failure or tripping of plant or equipment and implementing Corrective and preventive action to resolve problems
- Budgetary Controls
- Optimizing resource utilization during daily operations and shutdowns
- Compliance
- Preparing Job Safety Analysis (containing specification of appropriate PPEs, classification of degree of hazard, nature of work permit required etc.) for daily maintenance jobs
- Participating in daily inspection and tool box talks with employees to embed safety culture through use of PPEs and safe work processes to minimize safety incidents and eliminate accidents
- Executing processes in compliance of HSE norms and IMS guidelines
- Customer-centricity
- Achieving highest levels of internal customer satisfaction indices
- Maintaining product quality parameters at all times
- Sustainability and Process Improvement
- Steering and participating in Kaizens, Quality Circles, Task forces and other improvement initiatives
- Generating ideas for SOP improvement
- Implementing good housekeeping practices
- Partnering in digitization initiatives
- Partnering in creation and maintenance of green belt
- People development and engagement
- Training team members to enhance technical competencies, improve behavioral effectiveness and embed a culture of safety
- Implementing 5S work culture

**Qualifications**:
Bachelor Of Engineering

**Minimum Experience Level**:
3-6 Years

**Report to**:
Assistant Vice President


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