Experienced Geometric Assurance Engg

5 months ago

Bengaluru Karnataka, India Group Trucks Technology Full time

Experienced Geometric Assurance Engg

**Location**:Bangalore, IN, 560093**Position Type**:Professional- Transport is at the core of modern society. Imagine using your expertise to shape sustainable transport solutions for the future? If you seek to make a difference on a global scale, working with next-gen technologies and the sharpest collaborative teams, then we could be a perfect match.**This is us, your new colleagues at Electromobility**
Electromobility is one of the main development areas within Volvo Group and was created to be in the forefront of environmental friendly transport solutions for a more sustainable tomorrow.
We are responsible for the transition from conventional powertrains to electromobility and to secure a stepwise implementation in different segments/regions. We develop and drives the electromobility product portfolio for Trucks & Buses as well as creating opportunities for all business areas within Volvo Group. Electromobility is a growing agile driven organization in place to shape the future
The importance of electromobility is growing every day and a key component within the electrified powertrain is the Energy Storage System (ESS). At our section, we are accountable for the lifecycle management of the ESS, from advanced engineering, throughout product development into the maintenance phase. Within ESS department, Geometrical assurance role is responsible for ensuring fit and finish requirements for the complete battery pack
Take the opportunity to join the exciting change journey Electromobility is embarking on when creating the future powertrains for our customers as well as the future working place for our employees.
- Lead the geometry assurance work within a specific area.
- Determine needs of tolerance calculations and carry out the tolerance calculations that concern several components or modules
- Define datum targets and the size of tolerances in consultation with design engineer and manufacturing
- Create the measurement strategy
- Carry out measuring preparation and decide measurement methods and measurement tool based on the end requirements in consultation with manufacturing

**Responsibility**
- Implement the complete GAE process in all the impacted areas of projects within ESS
- Lead the activities, for all phases (development and industrial) & be responsible of complete GAE deliveries as per time plan for a project
- Lead functional calculation studies for different sub-systems within ESS
- During concept study - Evaluate alternative concepts for GAE robustness, suggest the changes in the concept, define measurement protocols for suppliers & develop physical verification plan
- Perform GAE related master verification and physical - virtual correlation
- Analyse the conflicts with respect to demand and recommend the solutions with a QDCF mind-set
- Work on the assigned areas by performing 2D and 3D tolerance studies & optimizing the tolerances to meet the requirements
- Develop the process and tools to increase the efficiency, document the lessons learnt log for each project
- Support the PIL (maintenance) activities, whenever factory & field issues are reported
- Define and maintain aesthetic gap and flush target requirements (within Battery Pack), wherever required
- Participate in the cross functional discussions and highlight the design & packaging issues
- Perform tolerance calculations and Build Tolerance simulation/analysis models in RDnT software environment
- Find solutions to deviations from tolerance calculations
- Support Strategy for technical, competency roadmaps
- Contribute towards innovations, productivity (tools & methods)

**Requirements**:

- Bachelors or Master’s in Mechanical/Production/Automobile engineering with 3+ years of experience within automotive domain in the area of Geometrical Assurance/Dimensional Analysis Engineering
- Knowledge about 1D/2D and 3D tolerance stack up & well-versed in stack up calculations
- Knowledge about Aesthetical requirements - Gap, Flush, Parallelism, Alignment
- Knowledge about functional calculations & requirements in chassis & complete vehicle
- Automotive product development knowledge, dimensional management
- Awareness of manufacturing technologies, processes and achievable tolerances, Knowledge of design and manufacturing requirements & constraints on typical plastic, sheet metal and tubular components
- Knowledge of inspections fixtures, Gauges, CMM measurements and methods
- Exposure to statistical analysis of the data
- Creo, RDnT/3DCS/Vis VSA / CETOL or any other 3D tolerance analysis software, PDM link, MS office
- Owns skills such as Cross-functional and teamwork, Problem Solving/Decision Making and Effective communication**Who we are and what we believe in**-
**Group Trucks Technology** are seeking talents to help design sustainable transportation solutions for the future. As part of our team, you’ll help us by engineering exciting next-gen technologies and contribute to projects that deter

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