Machine Shop Maintenance
2 weeks ago
Division
: MNT-GP
Department
: MP-GP2
Job Location
: Gurgaon
Level in the organization
: DM/MGR
Educational Qualification
: BE/BTech in Mechanical/Electrical/Mechatronics from a reputed NIT
Work Experience
: 4-8 years
Job Role
:
Maintenance of machines and equipment. Specialization in Machine Shop Maintenance from a reputed 4-wheeler Automobile OEM is a must.
Job Responsibilities
:
Independent shift management and working as Shift Incharge (Working in all 3 shifts & Six Day Roster), keeping safety on priority (day-to-day resource planning as per requirement & manpower handling)
Inventory management, Spare parts planning & procurement
Preventive maintenance planning & execution
Troubleshooting in JTEKT grinding machines, NTC/Howa/Makino/Harkoss make machining centers, Honing, Lapping, Marposs Measuring systems (In-process and Post-process), Gantry transfer systems, Press, Leak Test Machine, etc.
Knowledge of mechanical assembly, Hydraulic, Lubrication, Pneumatic, Filtration, and Transmission systems.
Knowledge of CNC (Fanuc, Siemens, Bosch Rexroth), PLC (Mitsubishi, Siemens), AC Drives & other Electrical systems.
Extensive usage of Predictive Maintenance Technologies.
Latest maintenance techniques, Root Cause Failure Analysis (RCFA), B/d analysis, and countermeasures.
Knowledge of machining processes
Knowledge of SAP / Digital Tools / Analytics
Preparation of Technical comparison of various products and evaluation of performance parameters
Sunday/ Holiday & Shutdown work planning (spare & manpower),
Daily/Weekly/Monthly Reports preparation
Basic Japanese shop floor principles
Competencies / Skills
:
Thorough knowledge of mechanical assy drawings
Good knowledge of machining centers & SPM's spindle assy, their troubleshooting & fault fixing
Good knowledge of rotary tables, auto tool changers, ball screw assy, m/c slides, etc.
Good Knowledge of Turret, Spindles Assembly (BT40/HSK), Drawbar, collet, Ball screw replacement, Slide Repairing, Bearings, Machine Overhauling.
Good knowledge of hydraulic systems including various types of hyd power packs, pumps, cylinders, solenoids, etc, and their maintenance
Good knowledge of gearbox and m/c jig/fixtures maintenance
Good knowledge of lubrication systems, pneumatic systems, valves, cylinders
Knowledge about basic Electrical Maintenance, electrical drawings, PLC logic, sensors & their troubleshooting.
Well-versed in computer skills, with experience in ERP and knowledge about SAP.
Good communication & presentation skills
ISO 9001, ISO 14001 audit documentation.
Knowledge of ISO 27001 (Information Security) & ISO 45001 (Safety) audit
Ability to prioritize & deploy resources, and coordinate with production & production engineering.
Good leadership skills and team motivating skills
Analytical to analyze performance issues both from machines & man
Able to impart technical & soft skill training to subordinates.
Ability to work in large teams and cross-function teams
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