Supervisor

3 weeks ago

Shirwal, India ACG Worldwide Full time

**Date**:May 28, 2023

**Location**: Shirwal, India

**Company**:ACG
- Group Company- ACG Associated Capsules Pvt. Ltd, Shirwal- Primary Responsibilities- Monitoring and verifying all shift activities (Machine checking, IPQC (Dimensional and Attribute), FT change, DB change, Greaser Change, Colour change, daily machine performance report, process parameters,)
- Implement Quality corrections (Dimension correction, moisture correction, process parameters) to minimize defects & achieve the target DAFOE
- Ensures that all process parameters are in place for Colour Change (Checking of viscosity, temp, diplength, dipbath centality and parallelity, Gelatin level)
- Checks and ensures that the Viscosity norms are maintained whenever there is variation in weight & viscosity
- SCADA monitoring for process parameters and take corrective actions in cases of deviation
- Daily shift Report generation and communication for shift performance (productivity etc.) to support HOD/Incharge for decision making.
- 100% SAP entries of Dips and Downtime for that shift
- First Off in color change, right format filling, update color change board with special instructions and verify line clearance by call out method as per SOP to ensure FTR
- Co
- Ordination with CFT in case of colour change, machine trippings, break down, Machine downtime due to process parameters, cGMP and regulatory aspects
- Control excess and short production in order to control inventory & improve DAFOE/OTDIF. Calculate and communicate the left-over dip quantity of running batch to Gel room chemist for their planning.
- Ensure all the necessary Material for the shift is available
- Communication of quality status to entire team to maintain consistent quality
- Execute uncut camera/laser sensor teaching during colour change
- Shift handover and takeover
- Facing Observation audits in shifts
- Conduct daily shift opening meeting with team for shift planning
- Key Result Areas- 1. To achieve budgeted downtime/convertibility/HFX/Process Loss.
- 2. Dispatch AFOE.AF Volume.
- 3. Reduction in customer complaints.
- 4. Optimal utilisation of RM.
- 5. Improvement in direct pass.
- 6. Reduction in COPQ.
- 7. HFX& Process loss reduction.- Key Interfaces**Internal Interfaces**

**External Interfaces**
- Gelation
- Engineering
- PFD
- Vendors
- Customers

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