Manufacturing Engineering Manager

3 weeks ago

Bengaluru, India Quest Global Full time
Applicants can submit CV direct to Email : Sandhya Rani

COPYING ; >;

Technical Manager - Aircraft Engine - Jigs & Fixtures - AeroenginePURPOSE OF THE ROLE· To define, establish, support jigs & fixture engineering solutions from concepts to prove out, continuous improvement, trouble shooting, calibration & care, program management.· Adopt & drive quick change over mechanisms, fool proofing improvements, high productivity & optimized manufacturing cost solutions resulting in qualitative product for customers.

PRINCIPAL RESPONSIBILITIES / ACCOUNTABILITIES· Create Jigs & Fixture concepts with latest technology to have Quick Action intent· Understand the engineering definitions, scoping and liaise with process planner, engineers to develop concept design & buy off· Quick decision-making skills on concept designs and suggestions to customer· Incorporate stage drawing specs into fixture design while considering machine interface, ergonomics & production requirements· Able to understand & implement ISO/Japanese Standard Tooling Elements· Tool requirement planning as per repair operation charts or process planning of Aero Engine Components· Ability to create/ recreate, modify, update legacy Jigs & fixture drawings in Nx, CATIA, Creo, Solidworks and other tool platform incorporating GD&T for manufacturing,· Demonstrate system dependencies of Jigs and fixture model with respect to finite element, stress and strain verification and Hand calculation analysis· Demonstrating in-depth knowledge of machine tool interfaces and component specific requirements· Work & co-ordinate with offshore-onsite Teams, cross-functional teams, local experts, partners and suppliers to ensure technical aspects, export controls are understood and accounted for as required· Liaise, support with customer & vendor for Jigs & fixture Manufacturing, testing verification/prove outs and commissioning· Simulate tooling installation as needed· Define & establish asset care and calibration routines for new tool/fixture concepts· Define, establish, and manage Jigs & fixture documentation· Drive process standardization, waste elimination and continuous improvement· Support the investigation of all non-conformance reports and all responses using proven Problem solving methodology· Recognize business opportunities / profitability / Productization· Able to create proposals for tooling and Pre-sales Support· Defect Analysis and continuous improvement on tool designs/concepts· Able to train and guide team for all levels· Expertise in creating complex concepts for Complex/Special Purpose Fixtures· Interpretation of Different Aero Engine Blades

COMPETENCIES & SKILLS· Fully conversant reading engineering & manufacturing drawings· Basic understanding of the principles of kinematics and distortion· Knowledge of Hydraulics/Pneumatic Tooling· Knowledge of modular fixtures & incorporating hydraulics & pneumatics into Jig & fixture design for high performance & customized ones· In-depth application analysis of Jig/fixture (FEA) finite element analysis and/or other specialist analysis· Knowledge & implementation techniques for Ease of use, Single Minute Exchange of Die (SMED), Poke Yoke exploited throughout the Jigs and fixtures design.· Knowledge of NRC Manufacturing Jigs & fixture cost estimation and material selection· Hands on experience designing fixtures, analysing the designed fixtures for robustness and life expected using hand calculations or using analysis tool as per test plan.· Sound knowledge interpreting the Tool design standards, GD&T (standards ASME)· Basic Knowledge in using Measuring & Testing equipment’s.· Able to support Root Cause analysis and implementation of problem-solving techniques.· Knowledge of Automated Mechanisms of Location & Clamping· Knowledge of D/PFMEA, VSA, Risk & Failure mode analysis & LEAN· Awareness on aerospace engine components and assemblies· Awareness of aerospace quality requirements (AS9100, various ISO)

PERSONAL ATTRIBUTES· Customer Focus· Problem Solving Ability· Good Communication skills· Team Player· Self-Motivated & a Self-Starter

EDUCATION & QUALIFICATIONS· Graduate in a Mechanical/Industrial Degree/Diploma or equivalent work experience· Post Diploma in Tool design-Not mandatory, Preferred.· Should have background on Quality Management Systems

IT SYSTEMS & SOTWARE SKILLS· CAD tools: UG/NX, CATIA, Creo, Solidworks AutoCAD and others· Analysis tools: Basic knowledge on Stress/Finite element Analysis tools, Minitab.· MS Office tools: MS Excel, MS Word, MS PowerPoint, MS Project.

ADDITIONAL NON-MANDATORY SKILLS· Good understanding of Aerospace Manufacturing Environment

DESIRED PROFILE· Willing to travel to the customer site & service providers as required· Proactive approach to work in a fast paced environment· Self-Motivated

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