Automation System Engineer

Job Title: System Engineer – Automation Department: Automation / Engineering Industry: Textile Engineering / Textile Machinery Manufacturing Location: Ahmedabad Reports To: Head – Automation / Engineering Manager Job Purpose To design, develop, implement, and maintain automation systems across textile machinery and manufacturing processes. The role focuses extensively on Siemens PLC programming , HMI/SCADA development, and integrating advanced automation solutions to improve machine performance, reliability, and production efficiency. Key Responsibilities 1. PLC Programming & Automation Development Develop, test, and commission Siemens PLC programs (Siemens S7-1200/1500, TIA Portal, Step 7). Create and modify HMI/SCADA screens (WinCC, WinCC Flexible). Troubleshoot, optimize, and upgrade PLC logic to improve machine performance. Implement structured programming standards and maintain code documentation. 2. Automation for Textile Machines Work on automation of various textile machinery such as spinning, weaving, knitting, dyeing, finishing, or processing machines. Integrate sensors, actuators, drives, and motion control solutions for precision control. Ensure automation solutions meet textile production quality, speed, and safety standards. 3. System Integration & Testing Interface PLCs with peripheral systems such as VFDs, servo drives, motors, and industrial instrumentation. Perform FAT (Factory Acceptance Test) and SAT (Site Acceptance Test). Coordinate with mechanical & electrical teams for seamless integration of automation systems. 4. Maintenance & Troubleshooting Provide advanced technical support for breakdowns, logic failures, communication errors, and system malfunctions. Ensure minimum downtime through predictive and preventive maintenance techniques. Maintain diagnostic tools and perform root cause analysis for repeated issues. 5. Documentation & Compliance Prepare technical documentation including wiring diagrams, logic flowcharts, and operating manuals. Ensure compliance with industry standards (CE, ISO, safety interlocks, etc.). Maintain version control and backup of all PLC/HMI programs. 6. Continuous Improvement Evaluate existing automation systems and propose upgrades for efficiency and cost reduction. Participate in digital transformation initiatives (IoT, data logging, MES integration). Train operators and maintenance teams on new automation systems. Skills & Competencies Required Technical Skills Strong expertise in Siemens PLCs (S7-300/400/1200/1500) . Proficiency in TIA Portal , Step 7, WinCC HMI/SCADA. Experience with industrial communication protocols: Profibus, Profinet, Modbus, Ethernet/IP . Knowledge of VFDs, servo systems (Siemens Sinamics preferred). Strong understanding of automation in textile machinery. Ability to read electrical drawings and P&ID. Soft Skills Strong analytical and problem-solving skills. Good communication and cross-functional coordination. Ability to work independently and manage projects. Attention to detail and commitment to quality. Qualifications & Experience B.E./B.Tech in Electronics , Electrical , Instrumentation , Mechatronics , or related field. 3–8 years of experience in automation engineering, preferably in textile industry. Hands-on experience with Siemens PLC & HMI development is mandatory. Experience in commissioning textile machinery automation will be an added advantage. Key Performance Indicators (KPIs) Reduction in machine downtime. Timely completion of automation projects. Program quality and adherence to standards. Successful integration of automation solutions. Operator satisfaction & ease of use of HMI/SCADA interfaces.