Engineer, Primary Metal

3 weeks ago

india Aerolloy Technologies Limited Full time

In the role of Engineer, Primary Metal -VIM Operations at PTC’s aerospace casting BU, the individual will play a pivotal role in overseeing and managing the melting and pouring operations. This critical position demands a deep understanding of aerospace casting processes and metallurgical aspects pertaining to melting and pouring operations, along with operational excellence. The individual will be responsible for ensuring the efficient and precise execution of melting operations to meet quality standards and production goals.

Key Responsibilities:

  • Coordinating production requirements with the production planning department and the Plant Head, ATL Primary Metals.
  • Ensuring product safety and preventing the FOD (foreign object debris) and Counterfeit parts in their concerned area.
  • Collaborating closely with the production team, particularly the pre-cast operations team, to verify the readiness of molds for pouring.
  • Ensuring that appropriate quantities and grades of raw materials needed for VIM-produced castings are available.
  • Ensuring adherence to material preparation processes and appropriate sampling/lab testing; suspending procedures in case of discrepancies and ensuring consultation with the Plant Head of Aerospace Castings.
  • Implement quality control measures to ensure that the melted metal meets required specifications and standards.
  • Oversee the maintenance and calibration of VIM equipment to minimize downtime and ensure reliable operation.
  • Ensuring optimal parameters related to remelting and pouring of feedstock material in the VIM furnace, ensuring optimal vacuum levels, inert gas usage, and maintaining vacuum integrity for near-net-shape component production, followed by managing the HIP process as per method card instructions and controlled cooling in an inert atmosphere.
  • Maintaining the Process Control Parameter document, encompassing master heat metal source, ceramic core composition (if used), mold refractory formulation, including prime and backup materials, mold backup material details (weight, thickness, or number of dips), furnace type, atmosphere, charging and melting practices, mold preheat and pouring temperatures, and duration of molten metal in the furnace (hours or minutes).
  • Investigating and promptly resolving any issues or deviations in the melting process, minimizing downtime, and adhering to production schedules.
  • Approving all production documents or inspection sheets related to melting and pouring operations; Reporting quality issues through the initiation of Non-Conformance Reports (NCR).
  • Verifying that metallurgical and mechanical properties align with Test Guidelines and Acceptance criteria for castings produced.
  • Ensuring adherence to industry regulations, environmental standards, and safety protocols relevant to melting operations.
  • Confirming that all equipment undergoes preventative maintenance as per the plan, to ensure fault-free operation.
  • Enforce safety protocols and guidelines to ensure a safe working environment for all personnel involved in VIM operations.
  • Efficiently managing resources, such as manpower, raw materials, and energy consumption, to attain production targets and enhance cost-effectiveness.
  • Implementing 5S principles in the Ti Cast facility, planning resources and materials accordingly.

Desired Candidate Profile

Education and Certifications:

  • Bachelor's degree in Materials Science/Metallurgical Engineering, Production/Mechanical Engineering, or related field.

Experience:

  • 2-7 years of proven experience in melting operations in foundries or casting manufacturing operations.
  • Experience in the aerospace industry or precision castings industry will be highly preferred.
  • Strong hands-on experience of vacuum melting processes, like induction melting and arc melting will be highly preferred.

Technical / Functional Expertise & other competencies:

  • Strong understanding of melting processes, including induction melting, vacuum melting, and other relevant techniques.
  • Proficient in analyzing and interpreting technical data and specifications related to melting and pouring operations.
  • In-depth knowledge of metallurgical principles, specifically related to aerospace casting alloys.
  • Familiarity with SPC and related quality control processes and standards in precision casting operations.
  • Ability to troubleshoot and resolve technical issues in melting and pouring operations/foundry operations.
  • Commitment to safety, environmental stewardship, and regulatory compliance in manufacturing operations.
  • Strong leadership and team management skills.
  • Effective communication skills for collaboration with cross-functional teams.

  • Senior Projektingenieur

    4 weeks ago

    india Group IPS Full time

    Job Description Group-IPS ist ein internationales Unternehmen mit eigenem Engineering und einem breiten Spektrum an spezialisierten Dienstleistungen in allen Branchen: Life Sciences, Chemicals, Food and Beverages, Primary, Buildings und Architecture.Durch die Kombination von 30 Jahren Erfahrung in den Bereichen Projektmanagement, Engineering und Architektur...

  • Production Engineer-Sheet Metal

    3 weeks ago

    india The Search House Full time

    Job Summary: We are seeking an experienced Production Engineer with a strong background in sheet metal fabrication to join our team. The Production Engineer will be responsible for optimizing production processes, enhancing productivity, improving quality, and ensuring timely project delivery. This role requires proficiency in engineering drawing...

  • Production Engineer-Sheet Metal

    6 days ago

    India The Search House Full time

    Job Summary: We are seeking an experienced Production Engineer with a strong background in sheet metal fabrication to join our team. The Production Engineer will be responsible for optimizing production processes, enhancing productivity, improving quality, and ensuring timely project delivery. This role requires proficiency in engineering drawing...

  • Production Engineer-Sheet Metal

    2 months ago

    india The Search House Full time

    Job Summary: We are seeking an experienced Production Engineer with a strong background in sheet metal fabrication to join our team. The Production Engineer will be responsible for optimizing production processes, enhancing productivity, improving quality, and ensuring timely project delivery. This role requires proficiency in engineering drawing...

  • Design Engineer

    4 weeks ago

    india Furnace Workspaces Full time

    ### Job Description: Design Engineer **Position Title:** Design Engineer **Location:** Navi Mumbai **Department:** Engineering **Reports To:** Design Manager **Company Overview:** Furnace Workspaces is a leading company specializing in engineering and manufacturing functional furniture systems. Our products are crafted from high-quality sheet metal, and we...

  • Metal Application Leader

    6 days ago

    India EOS GmbH Full time

    Metal Application Leader - India (m/f/d)We, EOS - world market leader for industrial 3D printing, are looking for you to support our Application and Consultant Team in India . TECHNOLOGY is what unites us. MEANINGFUL are our daily actions. INDEPENDENT is what we remain. We believe we can help create a better world for everyone - this is what EOS stands for....

  • Metal Application Leader

    3 weeks ago

    india EOS GmbH Full time

    Metal Application Leader - India (m/f/d)We, EOS - world market leader for industrial 3D printing, are looking for you to support our Application and Consultant Team in India . TECHNOLOGY is what unites us. MEANINGFUL are our daily actions. INDEPENDENT is what we remain. We believe we can help create a better world for everyone - this is what EOS stands...

  • Metal Application Leader

    1 month ago

    india EOS GmbH Full time

    Metal Application Leader - India (m/f/d)We, EOS - world market leader for industrial 3D printing, are looking for you to support our Application and Consultant Team in India . TECHNOLOGY is what unites us. MEANINGFUL are our daily actions. INDEPENDENT is what we remain. We believe we can help create a better world for everyone - this is what EOS stands...

  • us project manager – architectural metal

    6 days ago

    India SD Industries, LLC Full time

    PROJECT MANAGER FOR ARCHITECTURAL METAL / SIGNAGE / GLASS WITH EXCELLENT COMMUNICATION SKILLS IS NEEDED.US EAST COAST SHIFT - 5:30 PM IST to 3:30 AM IST (Night Shift)Job Description:We are looking for a skilled project engineer for running projects at a high-end sign manufacturing facility. Most larger scale projects are performed for large General...

  • Software Engineer

    4 weeks ago

    India Insight Global Full time

    Insight Global is seeking 2 Software Developers to join the Global Automation Team for a large metal company in their Technology Center located in India. These individuals will work directly with the SCRUM teams in the areas of software development, engineering, and commercial applications. The client is seeking someone who is a self-starter, has the ability...

  • Software Engineer

    3 weeks ago

    India Insight Global Full time

    Insight Global is seeking 2 Software Developers to join the Global Automation Team for a large metal company in their Technology Center located in India. These individuals will work directly with the SCRUM teams in the areas of software development, engineering, and commercial applications. The client is seeking someone who is a self-starter, has the ability...

  • Software Engineer

    3 weeks ago

    India Insight Global Full time

    Insight Global is seeking 2 Software Developers to join the Global Automation Team for a large metal company in their Technology Center located in India. These individuals will work directly with the SCRUM teams in the areas of software development, engineering, and commercial applications. The client is seeking someone who is a self-starter, has the ability...

  • Software Engineer

    4 weeks ago

    india Insight Global Full time

    Insight Global is seeking 2 Software Developers to join the Global Automation Team for a large metal company in their Technology Center located in India. These individuals will work directly with the SCRUM teams in the areas of software development, engineering, and commercial applications. The client is seeking someone who is a self-starter, has the ability...

  • M&A professional

    3 weeks ago

    india Consultz Full time

    Job Description We are supporting our client in their search for an M&A professional having experience in the Metals & Mining sector  (Financial Services sector).  As a M&A Professional, you will play a critical role in facilitating mergers, acquisitions, divestitures, and other strategic transactions for Metals & Mining sectors. Your primary...

  • M&A professional

    1 month ago

    india Consultz Full time

    Job Description We are supporting our client in their search for an M&A professional having experience in the Metals & Mining sector  (Financial Services sector).  As a M&A Professional, you will play a critical role in facilitating mergers, acquisitions, divestitures, and other strategic transactions for Metals & Mining sectors. Your primary...

  • Design Engineer

    6 days ago

    India Furnace Workspaces Full time

    ### Job Description: Design Engineer **Position Title:** Design Engineer **Location:** Navi Mumbai **Department:** Engineering **Reports To:** Design Manager **Company Overview:** Furnace Workspaces is a leading company specializing in engineering and manufacturing functional furniture systems. Our products are crafted from high-quality sheet metal, and we...

  • Engineer Mechanical Design

    3 weeks ago

    india QuEST Global Services Pte. Ltd Full time

    Quest Global is an organization at the forefront of innovation and one of the world’s fastest growing engineering services firms with deep domain knowledge and recognized expertise in the top OEMs across seven industries. We are a twenty-five-year-old company on a journey to becoming a centenary one, driven by aspiration, hunger and humility. We are...

  • Engineer Mechanical Design

    2 months ago

    india QuEST Global Services Pte. Ltd Full time

    Quest Global is an organization at the forefront of innovation and one of the world’s fastest growing engineering services firms with deep domain knowledge and recognized expertise in the top OEMs across seven industries. We are a twenty-five-year-old company on a journey to becoming a centenary one, driven by aspiration, hunger and humility. We are...

  • Engineer Mechanical Design

    6 days ago

    India QuEST Global Services Pte. Ltd Full time

    Quest Global is an organization at the forefront of innovation and one of the world's fastest growing engineering services firms with deep domain knowledge and recognized expertise in the top OEMs across seven industries. We are a twenty-five-year-old company on a journey to becoming a centenary one, driven by aspiration, hunger and humility. We are looking...

  • Concession Wing Stress Lead Engineer

    3 weeks ago

    india QuEST Global Services Pte. Ltd Full time

    Quest Global is an organization at the forefront of innovation and one of the world’s fastest growing engineering services firms with deep domain knowledge and recognized expertise in the top OEMs across seven industries. We are a twenty-five-year-old company on a journey to becoming a centenary one, driven by aspiration, hunger and humility. We are...