Senior Engineer – VIM Furnace

4 weeks ago

Mumbai, India Remal Full time

Position: Senior EngineerDepartment: ProductionLocation: Mangaon, Raigad1. Role OverviewThe Senior Engineer – VIM Furnace is responsible for leading and managing all Vacuum Induction Melting (VIM) furnace operations, ensuring high-quality metal production, process stability, equipment reliability, and adherence to safety and compliance standards. The role requires hands-on metallurgical expertise, strong analytical skills, and the ability to lead furnace operators and technicians.2. Key ResponsibilitiesA. Furnace Operation & Process Control- Lead and supervise daily operations of the VIM furnace to meet production targets.- Monitor and control melting parameters, vacuum levels, alloy additions, and pouring operations.- Ensure strict adherence to metallurgical specifications and melting procedures.- Troubleshoot process deviations and ensure corrective actions.B. Metallurgical Quality & Documentation (Needs to be coordinate with QC department)- Review and validate heat-wise chemistry, inclusion levels, and microstructure results.- Ensure adherence to quality standards for specialty alloys / Super Alloys / High Critical Alloys (as applicable).- Prepare and maintain process documentation including heat logs, charge calculations, and deviation reports.- Coordinate with Quality Assurance for metallurgical testing and approvals.C. Equipment Maintenance & Reliability- Coordinate preventive and predictive maintenance of VIM furnace equipment.- Ensure refractory & coil condition, vacuum pumps, sensors, and instrumentation are functioning optimally.- Raise work orders and coordinate with maintenance team for breakdowns.D. Safety, Compliance & Continuous Improvement- Ensure safety protocols, SWI’s procedures, Kaizen, 5S and PPE requirements are strictly followed.- Promote process optimization, energy efficiency, and yield improvement initiatives.- Lead root-cause analysis (RCA) for process or quality failures( and FMEA).- Support audits (ISO, NADCAP, AS9100D , customer audits if applicable).E. Team Leadership- Guide operators, junior engineers, and technicians during shifts.- Conduct training on SOPs, furnace handling, and metallurgical practices.- Maintain manpower planning for smooth operations.3. Required Qualifications & Experience- B.Tech / B.E. in Metallurgical Engineering, Materials Science, Mechanical Engineering (with metallurgical experience).- 5–10 years of experience in VIM Furnace , Induction Melting operations (VIM preferred).- Strong knowledge of melting of high-performance alloys, vacuum technology, and furnace control systems.- Hands-on understanding of charge calculations, alloying, and process metallurgy.- Experience in handling PLC/SCADA-based furnace systems (advantage).4. Key Skills- Deep understanding of vacuum melting processes.- Analytical and problem-solving ability.- Shift management and team-handling ability.- Strong documentation and data-analysis skills.- Safety-first mindset.- Good communication and coordination skills.

  • Senior Engineer – VIM Furnace

    4 weeks ago

    Mumbai, India Remal Full time

    Position: Senior Engineer Department: Production Location: Mangaon, Raigad1. Role OverviewThe Senior Engineer – VIM Furnace is responsible for leading and managing all Vacuum Induction Melting (VIM) furnace operations, ensuring high-quality metal production, process stability, equipment reliability, and adherence to safety and compliance standards. The...

  • Senior Engineer – VIM Furnace

    4 weeks ago

    Mumbai, India Remal Full time

    Position: Senior Engineer Department: Production Location: Mangaon, Raigad1. Role OverviewThe Senior Engineer – VIM Furnace is responsible for leading and managing all Vacuum Induction Melting (VIM) furnace operations, ensuring high-quality metal production, process stability, equipment reliability, and adherence to safety and compliance standards. The...

  • Senior Engineer – VIM Furnace

    4 weeks ago

    Mumbai, India Remal Full time

    Position: Senior Engineer Department: Production Location: Mangaon, Raigad1. Role OverviewThe Senior Engineer – VIM Furnace is responsible for leading and managing all Vacuum Induction Melting (VIM) furnace operations, ensuring high-quality metal production, process stability, equipment reliability, and adherence to safety and compliance standards. The...

  • Senior Engineer – VIM Furnace

    5 days ago

    mumbai, India Remal Full time

    Position: Senior Engineer Department: Production Location: Mangaon, Raigad1. Role OverviewThe Senior Engineer – VIM Furnace is responsible for leading and managing all Vacuum Induction Melting (VIM) furnace operations, ensuring high-quality metal production, process stability, equipment reliability, and adherence to safety and compliance standards. The...

  • Senior Engineer – VIM Furnace

    3 weeks ago

    Mumbai, India Remal Full time

    Position: Senior EngineerDepartment: ProductionLocation: Mangaon, Raigad1. Role OverviewThe Senior Engineer – VIM Furnace is responsible for leading and managing all Vacuum Induction Melting (VIM) furnace operations, ensuring high-quality metal production, process stability, equipment reliability, and adherence to safety and compliance standards. The role...

  • Senior Engineer – VIM Furnace

    4 weeks ago

    Mumbai, India Remal Full time

    Position: Senior Engineer Department: Production Location: Mangaon, Raigad 1. Role Overview The Senior Engineer – VIM Furnace is responsible for leading and managing all Vacuum Induction Melting (VIM) furnace operations, ensuring high-quality metal production, process stability, equipment reliability, and adherence to safety and compliance standards. The...

  • Senior Engineer – VIM Furnace

    4 weeks ago

    Mumbai, India Remal Full time

    Position: Senior Engineer Department: Production Location: Mangaon, Raigad 1. Role Overview The Senior Engineer – VIM Furnace is responsible for leading and managing all Vacuum Induction Melting (VIM) furnace operations, ensuring high-quality metal production, process stability, equipment reliability, and adherence to safety and compliance standards. The...

  • Senior Engineer – VIM Furnace

    4 weeks ago

    Mumbai, India Remal Full time

    Position: Senior Engineer Department: Production Location: Mangaon, Raigad 1. Role Overview The Senior Engineer – VIM Furnace is responsible for leading and managing all Vacuum Induction Melting (VIM) furnace operations, ensuring high-quality metal production, process stability, equipment reliability, and adherence to safety and compliance standards. The...

  • Senior Engineer – VIM Furnace

    2 weeks ago

    mumbai, India Remal Full time

    Position: Senior Engineer Department: Production Location: Mangaon, Raigad 1. Role Overview The Senior Engineer – VIM Furnace is responsible for leading and managing all Vacuum Induction Melting (VIM) furnace operations, ensuring high-quality metal production, process stability, equipment reliability, and adherence to safety and compliance standards. The...

  • Senior Engineer – VIM Furnace

    4 days ago

    mumbai, India Remal Full time

    Position: Senior Engineer Department: Production Location: Mangaon, Raigad 1. Role Overview The Senior Engineer – VIM Furnace is responsible for leading and managing all Vacuum Induction Melting (VIM) furnace operations, ensuring high-quality metal production, process stability, equipment reliability, and adherence to safety and compliance standards. The...