Injection Moulding Process Manager

Position: Injection Moulding Process Manager Experience: 8 years Location: Based at China or India with global travel Skills: • Strong experience in optimizing injection moulding machines. • A problem-solver with an analytical mindset and the ability to think on your feet. • Willingness to travel internationally for training and deployment. • Ability to work under pressure and deliver results without fail. • Proficiency in English language is required. Job Overview: We are seeking a highly skilled and driven Mechanical Engineering Graduate with hands-on experience in injection moulding. Candidate will be responsible for ensuring seamless integration and operation, optimizing process parameters, and supporting production. Key Responsibilities: Process Development & Optimization • Develop and implement efficient production planning processes, focusing on same material, same tool, and same machine assignments to streamline operations. • Utilize real-time production monitoring systems and implement AI production planning tools to maximize machine utilization and minimize downtime. • Ensure tools, robots, and laser cutters are properly aligned and set up for rapid changeovers. • Lead and execute 5S initiatives to ensure a clean, organized, and efficient factory floor. • Standardize all machine setting information for robotics, injection molding, and laser cutting to minimize setup time and improve consistency. • Spearhead the full digitization of Mold shop operations, ensuring all processes are paperless and integrated into the company’s ERP system. • Implement vision systems, including AI-powered vision systems, to improve quality control and enhance operational efficiency. • Work towards integrating AI-driven tools across the Mold shop to improve predictive maintenance, production scheduling, and quality assurance. • Instigate and manage major operational changes to improve efficiency, reduce waste, and enhance productivity. • Collaborate with cross-functional teams to identify and implement process improvements across the factory. • Train and mentor, the team to adapt to new systems, processes, and technologies, fostering a culture of continuous improvement. • Ensure robots and other equipment are on standby and fully operational to support rapid response to production needs. • Monitor and manage real-time KPIs to drive performance improvements and meet operational targets. Production Support • Troubleshoot process-related issues in real-time to minimize downtime and scrap. • Collaborate with operators and supervisors to ensure consistent production quality and adherence to process parameters. • Lead root cause analysis for injection moulding defects. • Support preventive and corrective actions as part of non-conformance resolution. Quality & Compliance • Ensure all processes comply with quality standards such as IATF 16949. • Prepare and maintain process documentation: work instructions, standard operating procedures (SOPs), validation protocols (IQ/OQ/PQ), and moulding process sheets. • Participate in audits and provide technical support to ensure compliance with customer and regulatory requirements. Continuous Improvement • Lead or support lean manufacturing initiatives (Kaizen, 5S, Six Sigma) to improve process reliability and reduce waste. • Monitor process metrics and identify opportunities for improvement using tools such as FMEA, DOE, and PFMEA. What We Offer: • A high-impact, hands-on role in an international manufacturing environment. • A platform for career growth within an expanding organization • Perks & Benefits as per market standard.