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Operations Engineer– Reliability

2 months ago

Navi Mumbai, India A Client of MyHR Pilot Full time
ACCOUNTABILITIES
Engineer - Reliability & CAPEX role is part of the Plant Maintenance dept.
He/ she will be responsible for ensuring the Reliability of Plant Assets & the flawless planning
& execution of multi-disciplinary Projects to achieve Time, Quality & Cost Standards. He/ she
will be required to be vigilant for the Safety requirements, ensuring Reliable management of
the equipment including TPM methodology & implementation as per company defined
Planner Role requirements, in-depth analysis of failures, suggest improvements to enhance the
equipment operating life, implementation of the best practices, TPM, etc. to enhance
equipment life; also involves developing and implementing reliability improvement initiatives
to enhance system performance, reduce downtime, and ensure the reliability of equipment
and processes.
He/ She will be responsible for managing engineering projects from concept through
completion, ensuring they meet technical, financial, and scheduling requirements; Project
scope & technicalities and cash flow, co-ordination with respective departments, timely
updating, forecast & Projects reporting.
DELIVERABLES & KEY RESPONSIBILITIES
Reliability:
• He/ She will be responsible for supporting Maintenance & other teams & supervise Maintenance
Work request details, Work/Material/Man planning, work order approval & execution overview
in line with the company's defined Planner Role and more with Taloja requirements; TPM
practice & implementation.
• Overview PM plan, work orders, execution and completion details entered in SAP, maintain
equipment maintenance history tracking tool, on-time 3rd party services execution, ensure
reliability tools calibration & maintenance.
• Overview & manage PM pillar KPIs like MTTR, MTBF, Costs, etc. Maintain CBM program
integrity by ensuring equipment list selection based on ECR, monitoring parameters, data
acquisition frequency, information retrieval from data, assistance in decision-making strategy,
outsourced activities report introspection & cascade the recommendation to the concerned
departments. Carry out Walk-by inspections, and facilitate & ensure activity sustainability. Ensure
new PdM technologies deployment through proper training & expertise development.
• Ensure proper tracking of spares and inventory, develop methods & contribute to achieve
the spares consumption reduction target, drive efforts to identify critical spares & inventory,
work towards indigenization & common spares identification for L5-01 & 02 with the teams.
• Conduct PM Matrix, and PFMEA compilation for L5-01 & 02. Prepare Weekly highlights, safety
lead indicators, Maintain PM history details in between for Bushing change.
• Work with team/s to Reduce equipment downtime including repetitive failures (sporadic &
chronic failures), enhance reliability by facilitating cross-functional team involvement for
root cause failure analysis tools, FMEA, explore, learn, & support new tools & technology
deployment.
Capex:
• He/ She will be responsible for managing & Lead the execution of Capital projects including Civil,
Mechanical, Electrical & Instrumentation/ Automation, Energy & Productivity related. Should
be involved in project detailing study, technical feasibility discussions with vendors, obtaining
quotes, and Statutory fulfilment.
• Good working knowledge of Microsoft Projects, and SAP is mandatory. Prepare project
scheduling details in Gantt Chart format using Microsoft Projects & Excel. Provide weekly
status updates, CAPEX budget spent forecast & updates to accounts.
• He/ She will be responsible for managing Civil works & Energy Conservation Projects. Ensure
monitoring of the Projects, follow up & take measures to reduce GAP in execution.
Preparedness for audits & assessments.
COMPETENCIES:
Teamwork,
Confident,
Cost-conscious,
Proactive
Drive for Results.
Excellent communication skills.
Focus on the development of self & others.
Ability to plan complex tasks & resources, and manage multiple priorities or projects in a calm & dignified manner.
Ability to influence & Lead with a sense of purpose.
Flexible, support to other OC plants as necessary.
QUALIFICATIONS :
Education: Diploma/ BE (Mechanical) from a reputed institute
Work Experience: 7 to 10 years
INTERDEPENDENCIES
Direct: Reports to – Maintenance Leader
Internal: Leader, Reliability Manager/ Lead Engineer.