Lead Mechanical Engineer

1 week ago

Bengaluru, India TVS Electronics Full time

Roles & Responsibilities-
Lead – Mechanical Design Engineer

He/she shall be responsible for driving
end-to-end product design and development(Product Owner)
of consumer and industrial electronic products, from concept stage through to production release and market launch. This role requires strong technical expertise, hands-on problem-solving skills, and leadership ability to guide a small team of engineers.

Key Responsibilities

Core Expertise:-

  • Lead complete mechanical design and development lifecycle:
    concept design → prototyping → design validation → tooling → product launch
    .
  • Translate customer/market requirements into innovative and manufacturable product designs.
  • Develop detailed
    3D CAD models and 2D drawings in SolidWorks
    with full GD&T and tolerance stack-up.
  • Perform design calculations, DFMEA, and tolerance analysis for robust product performance.
  • Design products in
    plastics (injection moulding), sheet metal, die-casting, and machining
    .
  • Drive
    material selection
    based on performance, regulatory compliance, and cost.
  • Ensure manufacturability, assembly efficiency, and cost optimization.
  • Hands-on experience with
    3D printing and rapid prototyping
    to validate
    form, fit, and function
    .
  • Build and test prototypes to identify design gaps early in the cycle.
  • Design products with proper
    thermal management
    (passive cooling, heatsinks, venting, etc.).
  • Perform preliminary
    structural analysis, drop, and reliability considerations
    .
  • Define and execute
    test protocols
    for functional verification.

Team Leadership & Collaboration

  • Lead and mentor a
    small team of 2–3 mechanical engineers
    , providing technical guidance and design reviews.
  • Collaborate cross-functionally with
    electrical, firmware, quality, sourcing, and manufacturing teams
    .
  • Work with vendors for prototyping, tooling, and production ramp-up.
  • Review vendor DFM feedback and ensure alignment with quality and performance requirements.
  • Support
    project planning, timelines, and deliverables
    .
  • Prepare and maintain
    engineering documentation
    : BoM, ECNs, ECOs, DHF/Design history, PLM updates.

Nice to Have (Added Advantage)

  • Experience with
    project management methodologies (Agile/Stage-Gate)
    .
  • Exposure to
    PLM tools, configuration management, and documentation control
    .
  • Experience in
    reliability engineering
    (HALT, life testing).
  • Vendor management for
    plastics, sheet metal, and tooling suppliers
    .

Experience & Qualifications

  • Must have 8–10 years
    of mechanical product design & development (NPD) experience.
  • Education Mechanical Engineering , Industrial Engineering or STEM.
  • Strong background in
    consumer electronics, or similar domain experience is
    preferred.
  • Must-have:
    SolidWorks CAD expertise
    with simulation exposure (thermal/structural FEA preferred).
  • Proven ability to
    deliver end-to-end product designs
    from concept to market.
  • Experience in
    leading a small team (2–3 engineers).
  • Excellent problem-solving, documentation, and communication skills.

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