PLC Programmer

4 days ago

bangalore, India Talent Bee Consulting Pvt Ltd Full time

About the job :

Organization

- A global provider of Automation solutions in Assembly, Inspection, and Testing for manufacturing industries.

- With a mission to enhance the efficiency of the manufacturing processes of their customers by providing innovative technological solutions.

- Over the last 16+ years, they have been providing automation solutions that are scalable and cost-effective.

Roles And Responsibilities :

- We are seeking a skilled and experienced PLC Programmer specializing in Special Purpose Machines (SPMs) to join our client.

- The ideal candidate will have a strong background in industrial automation, with a focus on designing, programming, and optimizing control systems for custom-built SPMs.

- The PLC Programmer will collaborate closely with mechanical and electrical engineers to ensure seamless integration and efficient operation of these specialized machines.

Requirements Analysis :

- Work closely with clients and internal teams to understand the specific requirements of SPM projects.

- Translate client requirements into detailed technical specifications for PLC programming and control system design.

- PLC Programming

- Develop PLC programs using various programming languages such as Ladder Logic, Function Block Diagram (FBD), and Structured Text to control SPMs.

- Implement precise control algorithms for movement, positioning, speed, and other functions required by the SPM.

- Sensor Integration And Feedback Control

- Integrate input sensors, encoders, and other feedback devices into the control system.

- Develop logic for closed-loop control, ensuring accurate positioning and synchronization of SPM components.

- Actuator Control And Sequencing

- Design control logic for output actuators, including motors, valves, pneumatic devices, and other components.

- Sequence operations to optimize the performance of the SPM while ensuring safety and reliability.

- Safety And Error Handling

- Implement safety features, including emergency stop logic and fault detection mechanisms, to prevent accidents and damage to the SPM.

- Develop error handling routines to address unexpected situations and minimize downtime.

- HMI Integration

- Design and develop Human-Machine Interface (HMI) screens for operators to monitor SPM status, input values, and diagnostics.

- Establish communication between PLCs and HMIs for real-time data exchange and control.

- Testing And Optimization

- Conduct thorough testing of PLC programs using simulation tools and on-site testing to validate the logic and functionality of the SPM.

- Analyze data and feedback from testing to optimize control algorithms for efficiency, speed, and accuracy.

- Documentation And Training

- Create detailed technical documentation, including PLC program documentation, wiring diagrams, logic flowcharts, and operating procedures.

- Provide training and technical support to operators and maintenance staff for effective use and maintenance of SPMs.

Candidate

- Proven experience in PLC programming, specifically for Special Purpose Machines

- Must have worked on Siemens or Mitsubishi

- Willing to travel to client sites within and outside India (on a need basis)

(ref:hirist.tech)

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