Process Engineer-Plastic Injection Molding

2 weeks ago

Delhi, India Antal International Full time
Job Description

TitleProcess Engineer (Plastic Injection Molding)FunctionProcess Planning for Injection molding activityDepartmentManufacturing EngineeringLocationDharwadGrade/DesignationAsst. ManagerJob GoalProcess planning and PPAP of plastic injection molded components and associated processes such as welding.Feasibility study for changes in product/mold modification. Ensuring smooth running of molds, molding operation and other manufacturing operations related to molded components.Make each process capable.Validate & qualify each processIncrease production efficiency and Quality through improvements on line.Responsibilities/Key Activities:Feasibility study for new components/assemblies as well as modification of existing components/assemblies requiring plastic injection process.Set the process for injection molded parts.Solving quality problems using root cause analysis during day to day activity.Process validation, process audits and process capability studies.Drive process improvements (Quality and productivity) for meeting world class quality and productivity.Maintain quality system and documentation.To solve quality related issue in QCM and BPR and action plan for the same.Knowledge of JIG and FIXTURE design, Manufacturing and validation of is desirable.Root cause identification and problem solving using problem solving tools such as 8D, DOE, SPC etc.Benchmarking of manufacturing processes worldwide and implement necessary changes.Expected to be quick learner of new areas as per business requirement.Routine Activities:Quality control issues discussion in QCMAction plan for quality issuesCorrection on sudden failureSOP, SPEC Sheet updatingp- tag resolution – Problem solvingParameters to measure if the employee is a performer or non performer100%Examples of KPIsSCOPE:Implements activities that generally impact limited, lower risk components / processes of work of own unit / team.( how does the person’s work impact overall work flow) Low Medium HighDIRECTIONDoes it he/she do it independently: He has to work completely independently.Give direction : review work of other process engineers one to one as well as in a groupKNOWLEDGELEADERSHIP ROLE : ROLE IN STRATEGY / PLANNING/ PROBLEM SOLVINGIn depth knowledge of various plastic material and their processing related to injection molding and other operations (finishing/printing/welding etc).In depth knowledge of various technologies used in Injection molding.In depth knowledge of Setting optimum molding Process through process design.In depth knowledge of plastic material and knowledge of material selection.Working knowledge of Mold design, mold construction, material selection for mold.Process validation and process audits and process capability studies, understanding of Cp, CpK, ppK.Should be capable of driving Process improvement (Quality and productivity) for meeting world class quality and productivity.PPAP documents - should able to create all documents required for PPAP completion.To solve quality related issue in QCM and BPR and action plan for the sameShould be fully conversant with problem solving tools such as 8D, DOE etc. Knowledge and experience of SPC.familiar with IATF quality system and documentation. In depth understanding of key documents (process documents i.e. PFD,FMEA,CP).Understand layouts, types of production flow, takt time, ct Time & motion study, information flow, line balancing, Understand value stream mappingKnowledge of Poka yoke and automation. Knowledge of sensors, HMI PLC etc.will be added advantage.Expected to be quick learner of new areas as per business requirementASSIGNMENT OF WORKReceives task instructionsReceives workGive instructionCreate instructions( can be multiple or single)OVERSIGHT RECEIVED:Work is subjected to review. No close scrutiny should be required.Operates within the context of well defined proceduresFUNCTIONAL COMPETENCIES/ SKILLSPlanningCommunication skillAnalytical skillProblem solving skillLeadership qualities and self starterTeam WorkEXPERIENCE07 to 10AGE30to 35QualificationBE (BE Mechanical with plastic Moulding experience in automotive or engineering industry)

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