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Manufacturing Quality Control
4 months ago
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Your ResponsibilitiesConduct thorough material inspections in accordance with approved drawings, technical specifications, and review test certificates.
Prepare and maintain comprehensive documentation related to quality, including inspection reports, calibration reports, NCR (Non-Conformance Reports), rejection data, QAP, and work instructions. Perform Incoming Inspection of NPD part and provide the feedback to SQ &SCM.
Develop checking fixtures, templates, and gauges to streamline the inspection process for parts. Ensured quality clearance through SAP (QM Module), improving efficiency and consistency in product quality.
Conduct root cause analysis of non-conformance using problem reports and tools such as 4Q, DMAIC, 7QC, and 8D. Preparing necessary IIPs (incoming inspection plan), checklist and CTQ (Critical to Quality) parameters to ensure best quality of material from supplier. Training quality third party employees in basic quality test routines to ensure quality process are followed as per standard. Ensuring all quality tools and instruments are timely calibrated. Performing first article inspection (first out turn sample inspection) for new development.
Regular Quality Observation Tour (QOT) and drive improvement actions regularly monitor production FPY data, identify repetitive failure modes and drive improvement actions .
Review and monitor manufacturing non-conformance, deploy right problem-solving tool to drive improvement action. Ensure sustainable solution outgoing inspection.
Perform routine Inspection of the raw material in IQC and participate in routine GEMBA for Daily Management. Deep understanding of various national and international standards such as ASME, ANSI, IS, DIN, ISO etc. In depth Ensure product meets all required specifications before final packing in line with check points. Identify gaps and improve upon the same. Share findings within teams to drive improvement. knowledge of QM module. Should be capable of SAP transactions like create inspection plan (IIP), create quality plan (QP), accept/reject/block/scrap material, extract drawings, etc.
Ensure no product is delivered with open non-conformance, REIWA learnt data base and improvement project, Built lessons learnt data base and share within teams Digital initiatives DPS (Digital Passport system) Ensure effective implementation of DPS for each product. Each product going leaving factory must have DPS tag and Q-card filled in. Handling and usage of quality tools and precise instruments such as CMM, bore gauge, surface roughness tester, etc. Experience / background on Metal Finishing (surface treatments).Basic knowledge of manufacturing process like casting, forging, welding & machining parts would be added advantage.
DPS (Digital Passport system) Ensure effective implementation of DPS for each product. Each product going leaving factory must have DPS tag and Q-card filled in.
REIWA Deploy SAP S4 Hana Q-module for unit and ensure all manufacturing data (i.e., NCR / FPY / etc.) are maintained. Quality tools Ensure effective use of SNCRP (i.e., customer and supplier NCR) tools. Ensure monthly Q-data are uploaded in RELEX tool. Internal and external audit, ISO : 9001 – 2015.
Living Hitachi Energy’s core values of safety and integrity, which means taking responsibility for your own actions while caring for your colleagues and the business.
Your BackgroundDiploma in mechanical engineering.Minimum 4 year of experience in quality background at IQC of mechanical / electrical components and related products.Hitachi’s Global Quality projects, support in customer inspection – FAT and audits Support operations in implementing PFMEA for various product line. Excellentcollaborationandworkwithin teamskillswillhelpyoutosucceedinthis position, Willing to travel at supplier place.Proficiency in both spoken & written English language is required .
