Plant Engineering

1 month ago

ankleshwar, India Zentiva Group, a.s. Full time

Education / Experience

B. E. / B tech (Mechanical / Chemical). 5 - 8 years in project and maintenance activities of a chemical plant and utilities preferably in active pharmaceutical ingredient plants.

Technical skills & Competencies / Language

Technical knowledge for API Plant Maintenance and Projects with attributes like:

Pumps & mechanical seals Process engineering knowledge Know how for Pressure vessel code & Mechanical design Resourcefulness Project Engineering exposure Analytical skill Computer proficiency Problem solving skill Communication skill Time management Assertiveness Team working

Generic

To maintain plant, facility & equipments, to ensure minimum downtime and maximum equipment availability, To Plan and execute preventive maintenance programme. To ensure compliance to EHS/GMP requirements in API plants at Ankleshwar. To support for planning & execution of improvement and up gradation projects for plants and facilities. Qualification & validation of Plant Equipments and HVAC systems. Cooperate transversally for Process engineering support & debottlencking, productivity improvement, energy conservation initiative etc. To deal with contractors and external agencies for carrying out Engineering jobs. To allot day to day maintenance jobs to technicians and supervise the jobs. Documentation like preparation or revision of SOPs, tracking of work orders etc. Spares parts management. Inventory control of spares. Indenting for purchase of spares.

KEY ACCOUNTABILITIES

To support plants for Process engineering, productivity & process improvements initiative. To ensure maximum availability of equipment and machinery for production by effective management of break downs resulting into least possible downtime. Planning and executing preventive maintenance for equipments and facilities as per schedule. Carry out Qualification of Equipment in API Plant. Ensure technical compliance & maintain / improve existing documentation system. Ensure compliance of all technical activities as per established operating procedure. Procurement & management of required spare parts. Maintaining optimum spare parts stock level. Plan and execute small capital projects, Co-ordinate with project engineering and technical purchase for capital procurement. Controlling and monitoring service & repair expenses as per annual maintenance budget. Participate in preparation of energy budget and calculation of energy requirement. Prepare and maintain documents pertaining to HSE/ GMP/Statutory/ISO requirement Maintain preventive maintenance, breakdown maintenance records and update history cards. Preparation, training and execution of various standard operating procedures for engineering activities related to API facilities. Ensure compliance with EHS/GMP/Statutory requirements. Supporting plant in identifying de bottlenecking area for the purpose of capacity and yields improvement in plants. Support for Vendor development activity for spares parts and equipment. Co-ordinate with central support function for electrical / instrumentation / civil / energies related jobs. Execution of various out sourcing jobs like fabrication, painting, carpentry, insulation jobs through various contractors. Ensure good workmanship and productivity from contractors and technicians. Ensure proper management of various drawings like P&ID, Layout, OEM drawings etc. Ensure review and updating at regular intervals. Ensure safe working procedure & instructions followed by contractors / technicians in plants. Carrying out any other assignments or projects as per the instruction of the Dept Head to meet with the organizational objectives and priorities. Identifying and correcting unsafe conditions or behaviors and promptly reporting other potentially hazardous situations.

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