Associate CD

3 weeks ago


Pune, India Varroc Engineering Limited Full time
Job Description:

Qualification- B.E (Mechanical/Automobile)

Experience- 7+ years

Must have skills-Experience in Casting, Forging, Machining, Must know the process of Surface treatment & Powder Coating

RFQ stage

- For Casting, Forging, machining + all types Surface treatments (Powder coating, Painting, CED, etc.) Mainly Mirror category + Solid + Hollow Stay rods - As per BOM received from RFQ Team, send RFQ to suppliers and get part and tooling quote from LTS suppliers.- Compare quote and send for review to HOD / category team.- Discuss and get feasibility points from supplier and conclude with R&D team.- Finalize supplier and submit cost to RFQ team for review.

Identification of Right Supplier

- After receipt of drawing, send RFQ to LTS suppliers for Mass Production Part feasibility, Capacity Review.- Capacity Assessment, review capacity & check for fulfillment of NPD's additional requirement.- Evaluate the supplier based on capability, on time delivery and cost.- Submit the documents to HOD/ SCM & get the details of final supplier from SCM.

Tool and Part development

- Make Capex Approval sheet, after approval make PR & give commercial and tech details to SCM for PO.- Do Mass production feasibility with suppliers after agreement on DFM with R&D and suppliers give clearance for part /tool development.- APQP,PPAP & Tracking tool (FTG) development activities wrt to Time plan and track development.- Frequent visit tool manufacturer and ensure tool making is done as per timeline.- Conducting Tool trials and generating Sample inspection reports to get approval from R&D.- Conduct first trial sample at supplier's end. Ensure all necessary reports along with samples and submit to plant.- Take up with Plant QA for full layout dimensional and other reports.- Discuss with R&D for any deviation, do fitment trial, and disposal of the report after discussion with R&D, Plant QA.- After dimensional clearance on parts, Ensuring Tool GRN activity with plant.- Coordinate with finance for tool payment clearance after receipt of approval from Quality.

PPAP & Handover

- Do PPAP activity along with NPD quality at supplier manufacturing site.- Conduct pre PPAP audit to check suppliers' readiness on jigs, fixtures, measuring gauges, and machine availability.- Ensuring closure of PPAP audit points with supplier for SOP readiness.- Get PSW signoff from NPD QA after closure PPAP audit points and part qualification.- Communicate and get PO done after PSW approval.- Ensure minimum 3 months of regular production supplies and meet the PPM target before Handover.- Work closely with CFT to understand any QA issues in built or MFG and ensure smooth ramp up as per customer.

Proto development

- Proto supplier selection & cost settlement for required batch.- PR release for proto part, get PO released from SCM with commercial settlement.
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