coc – assembly

4 weeks ago

Hosūr, Tamil Nadu, India Stellantis Full time

POSITION DESCRIPTION

1. POSITION DETAILS:

Position Title: COC – ASSEMBLY & PLC

Reports to Position: Head - UPE

Department: UPE

2. OBJECTIVE:

  • Lead Process Engineering in Engine assembly line for the new model introduction/ capacity increase project with introduction of Automation in the process to improve the in-process manufacturing quality with having a hands-on experience in Assembly PLC systems .
  • Provide an up-to-date Material Flows for ongoing process location changes and determine the best flow for process/product diversity management, bring best Poka Yoke Automation solutions which will support to detect/prevent the detect to flow to next station till end customer
  • Capex Budget Planning/ Forecasting for New Model Programs diversity management expenses through Automates solutions to manage the regular Engineering Changes & localization projects

3. KEY ACCOUNTABILITIES:

Description

  • Establishment of Power train Assembly Processes and Equipment like Tightening/Torquing , Pressing, sealant machines, Timing stations, Cold testing, Leak testing etc.
  • New Project Technical and commercial Feasibility Study for Power train Assembly and Machining Line
  • RFI Preparation, Equipment Supplier discussion, Technical discussion
  • Capex Budgeting and Planning for new projects
  • Process Improvement activity , Documentation - PFMEA, control plan and process sheet preparation
  • Equipment Planning, Installation, Trial and Prove out and Handover to operations team
  • Industrialization Engineering activity - Cycle time improvement, Layout optimization, Parts feeding and Ergonomic improvements.
  • Establishment of Engine assembly line processes for the new model introduction/ capacity increase project.
  • Break through implementation in the process, material flow for the improvement of plant key performance
  • Implementation of best practices on projects involved in flow analysis, line balancing.
  • Leading the Layout Modification activities to improve the flow, productivity and process
  • Modification PLC system on line to accommodate the various changes/additions in assembly lines
  • Design Error proofing concepts to ensure Zero Occurrence & 100% detection as per principles of can't Pass and Can't produce
    • Implementation of Stellantis Production Way(SPW) standards
    • Driving to achieve the best material flow/process automation levels
    • Support Performance champion/Process KTA and work groups for short- and long-term improvement of the workstation and continuously revised the material flow & process automation levels to support to enhance the in-process manufacturing quality
    • Analyze problem process constraints and conduct the Automation studies to improve it
    • Recommend most efficient flow of man & material and review it regularly through Global standards
    • Preparation of cost estimates of new or revised methods and standards
    • Review proposed changes in plant layout flows, processes automations, material handling etc
    • Lead job methodization and process allocations
    • Coordinate engineering changes and planning. Conduct value stream mapping and process audits
    • Strategic planning and co-ordination of continuous improvement activities to achieve safety quality and productivity objectives.
    • Assist Work groups as require maintaining production flow consistent with cycle time.
    • Support continuous improvement and coach problem resolution to the lowest level
    • Help management to implement quality assurance change initiatives and/or make continuous quality/automation improvements
    • Make sense of complex, high quantity and sometimes contradictory information to effectively solve problems e.q. quickly determines the most critical data & focuses analysis there, recognizes even subtle symptoms that indicate problem; probes deeply root causes; uses systematic problem- solving methods.

4. COMMUNICATIONS & WORKING RELATIONSHIPS:

  • Support Performance champion/Process KTA and work groups for short- and long-term improvement of the work station and continuously revised the material flow & process automation levels to support to enhance the in process manufacturing quality.
  • Perform Gemba (tour de terrain) in the area under control daily.
  • Organize meetings with cross function team members to share & align on all proposal before final implementation
  • Work in cross-functional teams: customer, supplier, Manufacturing engineering, Quality Department and others when needed.
  • Use and demonstrate proper communication etiquette.
  • Ensure effective communication with all concerned functions

5. Performance INDICATORS (INDICATIVE):

MANAGEMENT OF KEY METRICS:

  • Custodian of all types of Assembly process documentation
  • Flow Analysis for existing & New models
  • Automations Level standards
  • Benchmark study solution implementations.
  • Poka Yoke Implementations

DATA ACCURECY:

  • Real time update of Flow charts/standards
  • Accurate Flow/Process Automation/ Budget estimations
  • Publishing of required study reports as required
  • Manage the proper allocation of resources requirements and budget for the area. Ensure all required flow/ automations studies conducted appropriately.

TEAM DEVELOPMENT:

  • Coach, train and develop Team Leaders for continuous improvement activities
  • Create a good working environment in which everyone is treated with dignity and promote good working relationship, while developing engagement of all Team Members.
  • Understand the overall social climate and improve
  • Ensure Latest Techniques/tools to evaluate all type of flows

6. QUALIFICATIONS, eXPERIENCE & SKILLS:

QUALIFICATIONS :

  • Bachelor of Engineering (Industrial Engineering, Production, Automobile, Mechanical) with 8-10 Years relevant experiences

TECHNICAL SKILLS :

  • Deep Expertise in Siemens, Mitsubishi program, FANUC programming
  • Knowledge in Robot Teaching, Sealant Cartesian System
  • Understanding of Electrical drawing, circuits and hands on Wiring experience
  • Knowledge in Andon system & HMI Programming
  • Knowledge in VFD, DC Nut runners programming
  • Knowledge in low-cost automations like sensor addition teaching and programming.
  • Experience in Siemens Sonometric PLC programming, Transfer & conveyor systems.
  • Experience in Projects FAT, SAT, buyoff.
  • Familiarity with methodologies of all flow/automation levels
  • General technical understanding of all Lean Manufacturing Tools/Techniques
  • Proficiency in computer skills, specifically with tools and software defined by Stellantis, such as:
  • Microsoft Office
  • SAP
  • Other relevant tools and software

BEHAVIORAL SKILLS :

  • Excellent communication and negotiation skills.
  • Strong leadership and team management capabilities.
  • Ability to work collaboratively across departments and with external suppliers.
  • Detail-oriented with strong organizational and time management skills

7. COMPETENCIES, CORE VALUES, BEHAVIOURS: -

Core Competencies :

  • Engine assembly processes/ Conveyor systems/Automation
  • Inventory & Demand Management
  • Supplier Coordination & Procurement
  • Problem Solving & Decision Making
  • Analytical Skills & Data Management
  • Communication & Team Collaboration

Core Values:

  • Integrity
  • Accountability
  • Respect
  • Customer First
  • Teamwork
  • Sustainability

Behavioural Attributes:

  • Adaptability & Flexibility
  • Strong Organizational Skills
  • Conflict Resolution
  • Leading by Example
  • Resilient & Decisive