PLC Engineer

3 days ago

Ibis Bengaluru City Centre, India Pace Digitek Limited Full time

Key Responsibilities

PLC & Automation Systems:

  • Perform troubleshooting, modification, and programming of PLC systems (Keyence KV8000, Inovance PLCs, Siemens, Allen-Bradley, or equivalent).
  • Troubleshoot EtherCAT based networks, including communication with remote I/O (GL20-RTU-ECT) & I/O modules (KV-XH16EC).
  • Ensure availability and reliability of automated systems through timely fault diagnosis and corrective actions.
  • Maintain PLC hardware/software backups and documentation.

VFD Systems:

  • Handle preventive and corrective maintenance and diagnose issues of Variable Frequency Drives (Inovance MD800, Servo Drives like SV635N, ABB, Schneider, Siemens, etc.).
  • Monitor drive performance, fault history, and optimize parameters for efficient operations.
  • Support integration of VFDs with PLCs/SCADA systems.

Robotics:

  • Maintain, troubleshoot, and program industrial robotic systems (KUKA, Fanuc, ABB, or equivalent).
  • Maintain and monitor industrial Ethernet switches (Kyland Opal20 series) ensuring network stability.
  • Support robot path adjustments, calibration, and cycle time improvements.
  • Ensure safety standards and interlocks are functioning properly in robotic operations.

Maintenance & Operations:

  • Execute preventive, predictive, and breakdown maintenance for all automation equipment.
  • Support production team in resolving automation-related issues quickly to minimize downtime.
  • Maintain records of maintenance activities, breakdown reports, and root cause analysis.

Continuous Improvement:

  • Participate in automation upgrade projects and suggest improvements for system reliability.
  • Train technicians/operators in basic troubleshooting of PLC, VFD, and robotics systems.

Compliance & Safety:

  • Ensure compliance with plant safety standards and electrical codes during maintenance activities.
  • Follow lock-out/tag-out (LOTO) and other safety protocols while handling electrical/automation equipment.

Skills & Competencies Required

  • Strong knowledge of PLC programming & troubleshooting (ladder logic, function block, structured text).
  • Hands-on experience with Keyence KV8000, Inovance PLCs, Siemens, Allen-Bradley, & EtherCAT-based systems.
  • Working knowledge of VFDs (Inovance MD800), Servo Drives (SV635N).
  • Familiarity with SCADA/HMI systems, sensors, and industrial communication protocols (Profibus, Profinet, Modbus, Ethernet/IP).
  • Familiarity with robotics systems and motion control applications.
  • Basic networking knowledge (industrial Ethernet switches like Kyland Opal20).
  • Ability to read and interpret electrical schematics, P&IDs, and wiring diagrams.

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