
PLC Engineer
3 weeks ago
Key Responsibilities
PLC & Automation Systems:
- Perform troubleshooting, modification, and programming of PLC systems (Keyence KV8000, Inovance PLCs, Siemens, Allen-Bradley, or equivalent).
- Troubleshoot EtherCAT based networks, including communication with remote I/O (GL20-RTU-ECT) & I/O modules (KV-XH16EC).
- Ensure availability and reliability of automated systems through timely fault diagnosis and corrective actions.
- Maintain PLC hardware/software backups and documentation.
VFD Systems:
- Handle preventive and corrective maintenance and diagnose issues of Variable Frequency Drives (Inovance MD800, Servo Drives like SV635N, ABB, Schneider, Siemens, etc.).
- Monitor drive performance, fault history, and optimize parameters for efficient operations.
- Support integration of VFDs with PLCs/SCADA systems.
Robotics:
- Maintain, troubleshoot, and program industrial robotic systems (KUKA, Fanuc, ABB, or equivalent).
- Maintain and monitor industrial Ethernet switches (Kyland Opal20 series) ensuring network stability.
- Support robot path adjustments, calibration, and cycle time improvements.
- Ensure safety standards and interlocks are functioning properly in robotic operations.
Maintenance & Operations:
- Execute preventive, predictive, and breakdown maintenance for all automation equipment.
- Support production team in resolving automation-related issues quickly to minimize downtime.
- Maintain records of maintenance activities, breakdown reports, and root cause analysis.
Continuous Improvement:
- Participate in automation upgrade projects and suggest improvements for system reliability.
- Train technicians/operators in basic troubleshooting of PLC, VFD, and robotics systems.
Compliance & Safety:
- Ensure compliance with plant safety standards and electrical codes during maintenance activities.
- Follow lock-out/tag-out (LOTO) and other safety protocols while handling electrical/automation equipment.
Skills & Competencies Required
- Strong knowledge of PLC programming & troubleshooting (ladder logic, function block, structured text).
- Hands-on experience with Keyence KV8000, Inovance PLCs, Siemens, Allen-Bradley, & EtherCAT-based systems.
- Working knowledge of VFDs (Inovance MD800), Servo Drives (SV635N).
- Familiarity with SCADA/HMI systems, sensors, and industrial communication protocols (Profibus, Profinet, Modbus, Ethernet/IP).
- Familiarity with robotics systems and motion control applications.
- Basic networking knowledge (industrial Ethernet switches like Kyland Opal20).
- Ability to read and interpret electrical schematics, P&IDs, and wiring diagrams.
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