Senior Engineer

Internal Job Title:
Senior Engineer - Manufacturing Engineering
Business:
Lucy Electric India
Location:
Nashik, India
Job Reference No:
4172
Job Purpose
Process & Industrial Engineering, Continuous Improvement, Fixture & Template Design, Automation & Digitalization, TPM KK & DM Pillar Implementation

Job Context
We are seeking a forward-thinking and results-driven Manufacturing Engineer with a strong foundation in Industrial Engineering, Continuous Improvement, and Automation & Digitalization. This role is pivotal in optimizing manufacturing processes, enhancing productivity, and integrating smart technologies to drive operational excellence. The ideal candidate will also possess hands-on experience in fixture and template design, enabling precision and repeatability in production.

Job Dimensions
This role is based in LEI Nashik.

Key Accountabilities
Process & Industrial Engineering:

• Analyze and optimize manufacturing processes to improve efficiency, reduce waste, and ensure product quality.
• Conduct time studies, line balancing, and capacity planning to support production goals.
• Develop and maintain standard work procedures and ensure compliance on the shop floor.
• Design and optimize plant layouts, material flow, and workstation ergonomics.

Continuous Improvement:

• Lead Lean Manufacturing initiatives including 5S, Kaizen, and Value Stream Mapping.
• Implement Six Sigma methodologies to reduce process variation and improve quality.
• Monitor and analyze KPIs to identify trends and drive corrective actions.
• Foster a culture of continuous improvement across all departments.

Fixture & Template Design:

• Design and develop jigs, fixtures, and templates to support efficient and accurate manufacturing.
• Collaborate with production and quality teams to ensure tooling meets operational and safety standards.
• Use CAD tools (e.g., SolidWorks, AutoCAD) to create detailed designs and technical documentation.
• Support prototyping and validation of new tooling solutions.

Automation & Digitalization:

• Identify opportunities for automation in manufacturing processes and lead implementation projects.
• Collaborate with automation vendors and internal teams to integrate robotics, PLCs, and smart sensors.
• Support the deployment of Industry 4.0 technologies including IoT, MES, and digital twins.
• Utilize data analytics and digital tools to monitor process performance and drive decision-making.

Cross-Functional Collaboration:

• Work closely with R&D, Quality, Maintenance, and Supply Chain teams to ensure seamless operations.
• Support New Product Introduction (NPI) by developing scalable and efficient manufacturing processes.
• Provide training and technical support to production teams on new processes and technologies.

Qualifications, Experience & Skills
Required Qualifications:

• Bachelor's degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or related field.
• 5+ years of experience in a manufacturing or industrial engineering role.
• Proficiency in CAD software (e.g., SolidWorks, AutoCAD) and process simulation tools.
• Strong knowledge of Lean Manufacturing, Six Sigma, and continuous improvement methodologies.
• Experience in fixture/tooling design and automation systems integration.
• Familiarity with digital manufacturing tools and ERP/MES systems.

Preferred Qualifications:

• Six Sigma Green Belt or Black Belt certification.
• Experience with PLC programming, robotics, or industrial automation.
• Knowledge of Industry 4.0 technologies and digital transformation strategies.
• Experience in high-volume or precision manufacturing environments.

Key Competencies:

• Analytical Thinking & Problem Solving
• Process Optimization & Waste Reduction
• Tooling & Fixture Design Expertise
• Automation & Smart Manufacturing Integration
• Digital Mindset & Data-Driven Decision Making
• Cross-Functional Collaboration & Communication

About Us:
Lucy Group Ltd is the parent company of all Lucy Group companies. Since its origins in Oxford, UK, over 200 years ago, the Group has grown and diversified. The Group's businesses help to advance the transition to a carbon-free world with infrastructure that enables renewable energy, electric vehicles, smart city management and sustainable living. Today we employ in excess of 1,600 people worldwide, with operations in the UK, Saudi Arabia, UAE, India, South Africa, Brazil, Thailand, Malaysia, India and East Africa.

Lucy Electric is an international leader in intelligent secondary power distribution products and solutions, with remote operation and monitoring. Linking energy generation to consumption, the business specializes in high-performance medium- and low-voltage switchgear for utility, industrial and commercial applications. Key products include Ring Main Units and package substations.

Does this sound interesting? We would love to hear from you. Our application process in quick and easy. Apply today