Design - High Pressure Die Casting (HPDC)

About Tooling Business:

In 1935, Godrej Tooling was established. A tool room, that was the most advanced in India for its time. The big idea behind this was to encourage the indigenisation of machine tools. This forward-thinking vision, coupled with the highly skilled expertise of the tool room, were the reasons why Godrej & Boyce got the first order to manufacture satellite components for ISRO. Over the years, Godrej Tooling has retained its position as a key player in the design and manufacture of tools and tooling equipment. The business manufactures custom-built, high-quality tooling that caters to a broad cross-section of players across industries. The business has expertise in industrial machines, pressure dies, casting dies, press dies, die casting dies, thermo-compression moulds, complex and large-sheet metal tooling for auto panels, and progressive dies. Godrej Tooling is a systems-driven organization, eager to learn and experiment keeping abreast of the latest technology platforms, software and manufacturing processes. Its commitment to innovation ensures that even today, the business is among India's most advanced tool rooms, and proudly serve customers such as Honda Cars & Motorcycles, Toyota, Suzuki, Mahindra & Mahindra, Tata Motors, Caparo, and Valeo.

Key Result Areas:

1. Design of HPDC Die casting Dies

2. Productivity improvement

3. Design quality Enhancement

4. Process Compliance to design function standards.

5. Organizational Imperatives

Job Profile:

The incumbent would be responsible for the following:

1.Design of HPDC Die Casting Dies

- Interpret product design inputs and translate them into die design concepts.

- Develop 3D CAD models and 2D drawings for HPDC dies using industry-standard software.

- Ensure manufacturability, cost-effectiveness, and performance of the die designs.

- Participate in cross-functional design reviews to validate and optimize designs.

- Collaborate with manufacturing, tooling, and quality teams to ensure alignment with production capabilities.

2.Productivity Target Based on On-Time and First

-Time Correct Parameters

- Release CAD data and drawings at defined project milestones.

- Maintain adherence to project timelines and quality standards.

- Track and report design cycle time and first-time-right metrics.

- Coordinate with project management and downstream functions to ensure smooth handover of design data.

3.Design Quality Enhancement and Achieving Zero Deviation

- Attend tool trials at the assembly shop to validate die performance.

- Capture feedback and implement design improvements proactively.

- Conduct root cause analysis for any deviations and implement corrective actions.

- Maintain a zero-deviation record for assigned projects.

4.Process Compliance to Design Function Standards

- Comply with IMS (Integrated Management System) documentation requirements.

- Maintain design records, change logs, and approval documentation.

- Follow standard operating procedures (SOPs) and design checklists.

- Participate in internal and external audits as required.

5.Housekeeping, TPM, Kaizen, and Business Excellence

- Participate in Kaizen activities to enhance design quality and productivity.

- Support TPM (Total Productive Maintenance) initiatives within the design function.

- Maintain a clean and organized digital and physical workspace.

- Contribute to business excellence programs and innovation initiatives.

Special Skills Required:

Essential:

1. Analytical skills

2. Innovation

3. Problem solving ability

Preferred:

1. Knowledge of GD&T

2. Knowledge of tool construction for various types of Die casting Dies.

3. Solid modelling, assembly design, drawing in CAD software (PRO-E, Unigraphics, Autocad)

4. Knowledge about various materials used in Die casting Dies

5. Knowledge about various manufacturing processes

6. Knowledge for Microsoft excel & Power Point