Maintenance Manager

3 weeks ago

Vadodara, India Amor Management Consultants Full time

We are looking for a highly skilled and experienced Plant Maintenance Manager with strong exposure to automotive / metal cutting industry. The role involves leading Machine electrical & electronic maintenance activities, managing manpower, driving cost-effective solutions, ensuring compliance to global standards, and contributing towards productivity, safety, and sustainability initiatives.

Role & responsibilities

  • Expertized in Troubleshoot, program, modify, and commission including:

  • Siemens PLC S7-300 (Ladder / FBD / STL)

  • Sinamics Drives (S120)
  • CNC: 840D PL, 840D SL

  • WinCC SCADA

  • Handle electrical & electronic breakdowns and ensure effective preventive maintenance of the plant.

  • Lead, mentor, and train engineers/operators on machine-specific skills, technical improvements, and skill mapping.
  • Manage manpower, shifts, and overall performance of the Electrical Maintenance Team.
  • Implement LCA (Life Cycle Assessment) and energy management initiatives for cost reduction and sustainability.
  • Manage spare parts & inventory efficiently to ensure uninterrupted plant operations.
  • Ensure strict adherence to IATF/ISO, SPS, EMS, OHSAS, 5S & TPM standards, including documentation and audits.
  • Collaborate with safety teams to conduct safety audits and manage third-party certifications.
  • Coordinate with HQ and local vendors for project execution, spare parts, and maintenance requirements.
  • Drive new expansion projects, maintenance initiatives, and productivity/safety improvements.
  • Execute ESG projects related to maintenance and sustainability.
  • Ensure discipline, compliance, and continuous improvement across all maintenance operations.

Desired Skills & Competencies

  • Strong knowledge of plant maintenance systems in automotive / engineering / metal cutting industry.
  • Expertise in Siemens PLCs, Drives, and CNC systems.
  • Excellent manpower management & leadership skills.
  • Strong analytical, problem-solving, and troubleshooting skills.
  • Knowledge of corporate maintenance initiatives & sustainability projects.
  • Ability to manage cross-functional teams and vendors effectively.

Key Competencies

  • Maintenance Planning & Execution
  • Manpower Management & Skill Development
  • LCA & Energy Management
  • Spare Parts & Inventory Control
  • PLC, Drive & CNC Troubleshooting
  • ISO / IATF / OHSAS / TPM Standards
  • Safety & ESG Projects

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