Fettling & Heat Treatment Incharge Foundry

2 days ago

Bhilai, India Bhilai Engineering Corporation (BEC) Full time

Job Title: Fettling & Heat Treatment Incharge Foundry

Department: Foundry (Fettling & Heat Treatment Section)

Reporting To: Foundry Manager / Production Head

Job Purpose:

To supervise and manage fettling and heat treatment operations of castings, ensuring proper finishing, quenching, and heat treatment cycles to meet required mechanical properties, quality standards, and customer specifications.

Key Responsibilities:

Fettling Operations

  • Supervise fettling activities including removal of runners, risers, burrs, flashes, and grinding of castings.
  • Ensure fettling is carried out as per drawings, dimensional requirements, and quality standards.
  • Monitor fettling equipment (grinders, chippers, cutting machines) and reduce rework.

Heat Treatment & Quenching

  • Plan, schedule, and monitor heat treatment cycles (normalizing, annealing, tempering, stress relieving, etc.) as per metallurgical requirements.
  • Supervise quenching processes (water,) to achieve desired hardness and mechanical properties.
  • Ensure proper furnace operation, temperature control, and cycle recording.
  • Maintain heat treatment records and ensure traceability for each batch.

Quality Control

  • Coordinate with the Quality & Metallurgy department for inspection and testing after fettling and heat treatment.
  • Ensure castings achieve desired microstructure, hardness, and strength.
  • Segregate and report non-conforming castings.

Manpower & Team Handling

  • Supervise fettling operators, grinders, heat treatment furnace operators, and helpers.
  • Assign work, monitor productivity, and ensure discipline on the shop floor.
  • Conduct training for safe furnace operation, quenching techniques, and fettling practices.

Safety & Compliance

  • Enforce strict safety practices in fettling and heat treatment areas (PPE, handling of hot jobs, quenching hazards, dust/noise protection).
  • Conduct safety awareness programs and ensure compliance with company safety standards.

Resource & Process Management

  • Optimize use of consumables (grinding wheels, quenching media, furnace fuel/power).
  • Coordinate with maintenance for preventive maintenance of furnaces, quenching tanks, and fettling equipment.
  • Implement process improvements to reduce cycle time and improve efficiency.

Coordination & Reporting

  • Coordinate with melting, molding, machining, and quality teams for smooth operations.
  • Prepare and maintain records of daily production, heat treatment cycles, rejections, and manpower utilization.
  • Submit reports on performance, bottlenecks, and improvement suggestions to management.

Key Skills & Competencies:

  • Knowledge of fettling and finishing techniques for castings.
  • Strong understanding of heat treatment processes (annealing, normalizing, tempering, quenching, stress relieving).
  • Ability to interpret metallurgical requirements, hardness charts, and casting drawings.
  • Leadership, team management, and problem-solving skills.
  • Safety awareness in foundry, fettling, and furnace operations.

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