Engineer-Mechanical Design

4 weeks ago

Faridabad, India Innotec Powersys Full time

Role & responsibilities

1. New Product Design & Development

  • Conceptualize and design new motors, alternators, and associated sheet metal components (enclosures, housings, brackets, covers, ventilation systems, etc.).
  • Perform detailed 3D modeling and 2D drafting with complete GD&T for manufacturability.
  • Conduct design feasibility studies considering cost, weight, performance, and manufacturing constraints.
  • Work with cross-functional teams (R&D, Production, Supply Chain, QA) to translate requirements into manufacturable designs.
  • Support prototyping, assembly trials, and validation testing of new designs.

2. Updating & Improving Existing Designs

  • Evaluate existing designs and implement improvements for performance, reliability, and cost optimization.
  • Modify sheet metal designs to meet new customer requirements, regulatory changes, or updated specifications.
  • Resolve design-related issues identified during production or field performance.
  • Drive continuous improvement initiatives for standardization and modularization.

3. Process Flow & Manufacturing Support

  • Develop detailed process flows, fabrication sequences, and assembly instructions for sheet metal components and motor sub-assemblies.
  • Define manufacturing tolerances, welding requirements, and surface treatment specifications.
  • Provide technical support to production teams to resolve fabrication or assembly challenges.
  • Collaborate with vendors/suppliers for tooling, sheet metal part development, and cost optimization.

4. Engineering Documentation & Compliance

  • Create and maintain engineering drawings, BOMs (Bill of Materials), and PLM entries.
  • Prepare design calculation reports, tolerance stack-up studies, and validation documentation.
  • Support Engineering Change Orders (ECO) and configuration management.
  • Ensure compliance with industry standards (IEC, NEMA, IS) and internal quality systems.

5. Cross-functional Collaboration & Testing

  • Work with testing teams to define validation plans (vibration, thermal, strength, and noise testing).
  • Analyse test results and implement design improvements.
  • Provide technical inputs during customer discussions, audits, and design reviews.
  • Support field service and customer teams with technical troubleshooting.

Preferred candidate profile

  • Bachelors or Master's degree in mechanical engineering, or a related field.
  • 2–5 years of design engineering experience in motors, alternators, or related rotating electrical machines..
  • Strong expertise in SolidWorks and Design, Fabrication, and Assembly processes.
  • Knowledge of GD&T, tolerance analysis, and manufacturing drawings & familiarity with industry standards (IEC, NEMA, IS).
  • Strong problem-solving, analytical, and communication skills.
  • Strong knowledge of Motor and Alternator Design principles, Manufacturing & Quality processes, and industry standards.
  • Knowledge of Sheet Metal manufacturing processes will be a plus.
  • Excellent communication, Strong interpersonal, negotiation and project management skills.
  • Ability to work in a team and adapt to different situations

Skills Required:

  • Ability to manage multiple priorities in a fast-paced environment.
  • Hands-on prototyping or shop floor experience.
  • Strategic thinking and problem-solving abilities.
  • Strong leadership and team management skills.
  • Excellent communication and interpersonal skills.

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