Engineer/ Senior Engineer Operational Excellence

3 weeks ago

Gurugram, India LIXIL Full time

IMEA (India, Middle East, Africa)

India

LIXIL INDIA PVT LTD

Employee Assignment

Not remote

Full Time

30 June 2025

Job Responsibilities
Job Description – Engineer/ Senior Engineer Operational Excellence

  • Drive a strong 5S & Kaizen culture across the plant and ensure that the Standards of Excellence are delivered.
  • Continuously identify opportunities and provide solutions to the challenges through collaboration and structured problem-solving (through Cost Improvement Projects, Daily Management Meetings) to enhance production efficiency and reduce waste.
  • Work with associates at all levels inside the Plant to achieve Operational Excellence goals.
  • Support the Department Leader in implementing and sustaining the Daily Management culture across the Plant.
  • Support the Department Leader in implementing and sustaining the 5S culture in the Plant
  • Responsible for maintaining the Leader Standard Work culture in the plant and ensuring its compliance through Layered Audits.
  • Responsible for driving the Kaizen Blitz program with the support of the Department Leader and Plant Leadership Team.
  • Facilitate Cost improvement across manufacturing for identifying potential cost-saving projects and support departments in completing cost-saving projects.
  • Ensures the accurate and timely collection of cost savings data from each department within the plant. This role involves verifying the validity of the reported savings and preparing a comprehensive submission for the Finance department according to established deadlines.
  • Collects Kaizen proposals from departments, validates their impact, and submits them to HR on time for reward disbursement.
  • Support the Department Leader in developing the Plant's Continuous Improvement Program.

Internal Stakeholders
All Functional Leaders, Team Leaders and all levels of Associates

Required Skills And Capabilities

  • Strong hands on knowledge in Cycle time & Tact time study, Value Stream Mapping, Line balancing, 5S, Kaizen, TPM, layout designing, 7 QC tools and process behaviour charts
  • Project Management: Skills to lead and support cost improvement projects, Kaizen blitzes, and other initiatives effectively.
  • Data Analysis & Reporting: Proficiency in collecting, verifying, and analyzing data related to cost savings and process improvements.
  • Facilitation & Training: Ability to facilitate Daily Management Meetings, Layered Audits, and training sessions to sustain culture changes.
  • Communication & Collaboration: Strong interpersonal skills to work with associates at various levels within the plant and collaborate across departments.
  • Change Management: Ability to drive cultural change, foster engagement, and sustain Lean initiatives across teams.
  • Strong knowledge in MS excel/ Google Suite (for data analysis)

Academia

  • Bachelor's degree in Mechanical, Mechatronics, and Industrial Engineering would be preferred. Professional experience: - At least 3 years' experience in the Continuous Improvement domain from any manufacturing Industry is preferred.

Designation: Engineer/ Senior Engineer - Operational Excellence

Reporting: Leader, Operational Excellence

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