Manager- Ferro Alloy Unit

2 months ago

Raipur, India Vandana Global Full time

Job Title - Sr. Mgr.- Dy. Mgr.- Ferro Alloy Unit (FAU) - Mechanical

Level - Managerial

Location -Raipur, C.G


About the Job

Responsible for overseeing the daily activities of Raw Material Handling System (RMHS), Briquette & Jigging units associated with the operations of Ferro Alloy Unit (FAU).

The individual must ensure smooth plant operations and must have a deep understanding of Ferro Alloy Unit planning, operations, and maintenance.


Roles and Responsibilities


RMHS, Briquette, & Jigging Unit Operations

  • Execute the daily end-to-end operations of RMHS, Briquette & Jigging units, including but not limited to receiving materials to be processed for and from furnace operations, processing, quality checks, and packaging as required.
  • Ensure all operational activities are fulfilled without compromising plant equipment health and processed material quality, thus ensuring optimal efficiency, productivity, and profitability.
  • Ensure that all operations activities performed in the RMHS, Briquette & Jigging work areas adhere to the operational policies and procedures and are compliant with all regulatory requirements and industry standards.
  • Report and rectify any deviances identified.
  • Monitor and track the daily operations and overall equipment performance of RMHS, Briquette & Jigging units to ensure adherence to qualitative & quantitative targets as well as to identify areas of improvement to increase efficiency, reduce costs, and improve reliability and recommend the same to relevant stakeholders.
  • Manage and lead a team of engineers, technicians, and operators to ensure all activities, including data capturing & recording are performed safely, effectively, and as per departmental SOPs.
  • Review the quality tests performed on input and output materials to ensure adherence to production parameters and recommend relevant changes in operational processes as and when required.
  • Ensure that the entire RMHS, Briquette & Jigging units operations workforce is appropriately trained, equipped, and supervised to carry out their duties effectively
  • Conduct daily visits across the RMHS, Briquette & Jigging units work areas to observe, validate, and rectify process deviances and abnormalities.
  • Work closely with the Operation Excellence team as well as the PM-CBM team to ensure excellent health and efficiency of entire RMHS, Briquette & Jigging units and that all regulatory and departmental SOPs are being adhered to.
  • Ensure that the periodic maintenance schedules as well as planned shutdown activities of designated RMHS, Briquette & Jigging unit work areas, machinery, and equipment are performed properly and as per schedule to ensure minimum breakdown and shutdown events.
  • Ensure all activities are performed as per departmental SOPs and procedures, and appropriately documented for reporting.


General Management

  • Ensure that the planned skills and knowledge development training programs are delivered for workforce improvement.
  • Ensure all RMHS, Briquette & Jigging unit operations data is accurately captured and maintained on dedicated internal systems as per departmental SOPs.
  • Receive and collate the daily RMHS, Briquette & Jigging unit operations data sets and review the same prior to the daily review meetings (DRMs).
  • Prepare the data sets as per departmental review templates and share the same along with recommended action plans with GM Process (FAU) and AGM Process (FAU) for validation and presentation at relevant meetings.
  • Support the GM & AGM Process with presenting the daily RMHS, Briquette & Jigging unit operations at the regular DRM, CRM, MAT and SCM events and justify the deviances and justify the same as and how required.
  • Maintain a safe working environment, ensuring that all employees are trained in safety protocols and that all equipment is properly maintained.
  • Perform any additional tasks as requested by top management.


Requirements and Skills


Desired Qualifications

  • Bachelors in Mechanical, Chemical, or Production Engineering from a reputable institute.


Desired Experience

  • 5+ years of experience in steel plant operations, preferably in Raw Material Handling, or Ancillary units of steel / Ferro Alloy plant.


Functional Skills

  • Deep understanding and experience of driving operations unit operations and maintenance.
  • Proven track record of successful plant management and operational excellence
  • Proven track record of driving process improvement and conducting Root Cause Analysis
  • Knowledge of health and safety regulations and policies
  • Strong computer skills, including proficiency in Microsoft Office.


Behavioural Competencies

  • Willingness to work flexible hours, including nights and weekends, as needed to meet production targets.
  • Strong commitment to safety and quality.
  • Strong leadership skills, with the ability to effectively manage and motivate a team of professionals.
  • Excellent problem-solving skills and the ability to make sound decisions in a fast-paced environment.
  • Strong communication and interpersonal skills, with the ability to effectively communicate with all levels of the organization.

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