Plant Operator
4 weeks ago
Position Summary
The Plant Operator will execute day-to-day operations of surfactant and specialty chemical production units, ensuring safe, efficient, and compliant processing of fatty amines, ethoxylates, and related intermediates under DCS control.
Key Responsibilities
- Operate and monitor reactors, distillation columns, scrubbers, absorption towers, pumps, and ancillary equipment per SOPs
- Start up, stabilize, and shut down process units safely and in accordance with procedures
- Record process parameters (temperature, pressure, flow, level) and make manual or DCS adjustments to maintain setpoints
- Perform in-line sampling, basic quality checks, and troubleshoot minor process upsets
- Execute routine preventive maintenance tasks (lubrication, filter changes) and report equipment faults promptly
- Conduct safety rounds; verify integrity of safety interlocks, relief valves, and emergency shutdown systems
- Adhere to housekeeping standards and ensure proper storage and handling of raw materials, intermediates, and finished products
- Maintain accurate shift logs, batch records, and handover notes for incoming operators
- Use SAP/ERP to log production data, equipment status, and consumable usage
- Follow PPE, Permit-to-Work, confined space, and hazardous chemical handling guidelines
- Participate in HAZOP action closure, safety drills, and continuous improvement initiatives
Qualifications & Experience
- ITI or Diploma in Chemical/Instrumentation/Mechanical Engineering, or B.Sc Chemistry
- 13 years experience in chemical process operations, ideally within surfactant or fine chemical plants
- Familiarity with batch and continuous operations under DCS/SCADA control
- Basic understanding of ethoxylation, hydrogenation, distillation, and absorption unit operations
- Working knowledge of GMP, ISO, and environmental health & safety regulations
- Competent in reading P&IDs and following SOPs and work instructions
Key Competencies
- Strong adherence to safety and quality standards
- Ability to follow detailed operating procedures
- Basic troubleshooting and problem-solving skills
- Clear communication and teamwork aptitude
- Willingness to work rotating shifts and overtime as required
Working Conditions
- Rotating shifts (including nights and weekends)
- Industrial chemical plant environment requiring PPE
- Moderate physical effort (standing, climbing, manual handling within safety limits)
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