Plant Operator

4 weeks ago

Badlapur, India Indo Amines Limited Full time
Job Description Plant Operator Indo Amines Limited, Badlapur Plant

Position Summary

The Plant Operator will execute day-to-day operations of surfactant and specialty chemical production units, ensuring safe, efficient, and compliant processing of fatty amines, ethoxylates, and related intermediates under DCS control.

Key Responsibilities

  • Operate and monitor reactors, distillation columns, scrubbers, absorption towers, pumps, and ancillary equipment per SOPs
  • Start up, stabilize, and shut down process units safely and in accordance with procedures
  • Record process parameters (temperature, pressure, flow, level) and make manual or DCS adjustments to maintain setpoints
  • Perform in-line sampling, basic quality checks, and troubleshoot minor process upsets
  • Execute routine preventive maintenance tasks (lubrication, filter changes) and report equipment faults promptly
  • Conduct safety rounds; verify integrity of safety interlocks, relief valves, and emergency shutdown systems
  • Adhere to housekeeping standards and ensure proper storage and handling of raw materials, intermediates, and finished products
  • Maintain accurate shift logs, batch records, and handover notes for incoming operators
  • Use SAP/ERP to log production data, equipment status, and consumable usage
  • Follow PPE, Permit-to-Work, confined space, and hazardous chemical handling guidelines
  • Participate in HAZOP action closure, safety drills, and continuous improvement initiatives

Qualifications & Experience

  • ITI or Diploma in Chemical/Instrumentation/Mechanical Engineering, or B.Sc Chemistry
  • 13 years experience in chemical process operations, ideally within surfactant or fine chemical plants
  • Familiarity with batch and continuous operations under DCS/SCADA control
  • Basic understanding of ethoxylation, hydrogenation, distillation, and absorption unit operations
  • Working knowledge of GMP, ISO, and environmental health & safety regulations
  • Competent in reading P&IDs and following SOPs and work instructions

Key Competencies

  • Strong adherence to safety and quality standards
  • Ability to follow detailed operating procedures
  • Basic troubleshooting and problem-solving skills
  • Clear communication and teamwork aptitude
  • Willingness to work rotating shifts and overtime as required

Working Conditions

  • Rotating shifts (including nights and weekends)
  • Industrial chemical plant environment requiring PPE
  • Moderate physical effort (standing, climbing, manual handling within safety limits)


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