Supply Quality

3 weeks ago


Kollam, Kerala, India Aditya Birla Renewables Limited Full time

We are seeking a highly skilled Wind Turbine Blade Quality Expert to join our team. The ideal candidate will have in-depth expertise in the design, manufacturing, and quality control processes of wind turbine blades. You will play a critical role in ensuring that all blades meet the highest quality standards to ensure optimal performance, durability, and safety in the field. This role requires a passion for renewable energy and a strong technical background in materials, manufacturing, and testing.

Key Responsibilities:

  • Blade Quality Control & Assurance:
  • Oversee the entire blade production process to ensure blades meet design specifications, quality standards, and regulatory requirements.
  • Conduct inspections and quality audits at various stages of the manufacturing process, including raw material inspection, in-process checks, and final blade quality assurance.
  • Manage and perform mechanical and structural testing to verify the strength, durability, and reliability of blades.
  • Identify and investigate quality issues, root causes, and implement corrective actions in the manufacturing process.
  • Supplier & Manufacturing Oversight:
  • Work closely with suppliers and manufacturing partners to ensure compliance with quality standards and specifications for materials and processes used in blade production.
  • Develop and maintain relationships with third-party testing laboratories for certification and validation of blade quality.
  • Lead and support quality improvement initiatives with manufacturing teams to streamline production processes and reduce defects.
  • Testing & Evaluation:
  • Supervise and review testing of blades under real-world conditions, including fatigue, stress, and environmental exposure tests.
  • Ensure that blades undergo the necessary testing protocols before deployment, including static, dynamic, and accelerated life-cycle tests.
  • Interpret data and results to make recommendations for design improvements or production adjustments.
  • Documentation & Reporting:
  • Maintain detailed records of blade quality inspections, test results, and compliance reports to support audits and certifications.
  • Prepare and present regular reports to stakeholders on blade performance, quality trends, and any necessary improvements.
  • Ensure all relevant documentation is in compliance with industry standards (e.g., ISO, IEC, etc.).
  • Collaboration & Cross-Functional Support:
  • Collaborate with R&D, design engineers, and production teams to implement improvements in blade design and manufacturing techniques.
  • Provide technical guidance and training to the engineering and production teams on blade quality standards and best practices.
  • Act as a liaison between quality teams and other departments (e.g., project management, logistics, etc.) to ensure smooth project execution and compliance with quality goals.

Qualifications:

  • Bachelor's degree in Mechanical Engineering, Materials Science, or a related field (Master's preferred).
  • Minimum 5 years of experience in quality control/assurance, with a focus on wind turbine blades or related composite structures.
  • Strong knowledge of manufacturing processes for composite materials (fiberglass, carbon fiber, etc.) and blade production techniques.
  • Experience in performing and overseeing mechanical testing and analysis of materials.
  • Familiarity with wind turbine blade design, testing standards, and regulatory guidelines (e.g., IEC 61400-23, ISO 9001).
  • Proficiency in quality management tools and systems (e.g., Six Sigma, Lean, Root Cause Analysis).
  • Strong problem-solving skills and the ability to identify, analyze, and resolve technical issues.

Preferred Skills:

  • Certification in Quality Management or Lean Six Sigma.
  • Experience with wind turbine manufacturing or large-scale renewable energy projects.
  • Familiarity with structural analysis software (e.g., ANSYS, Abaqus).
  • Fluency in additional languages (e.g., German, Spanish) is a plus, especially for international projects.

Working Conditions:

  • Office-based with periodic travel to manufacturing sites and wind turbine installations.
  • Ability to work in both office and outdoor settings (e.g., during inspections or site assessments).
  • Some remote work opportunities may be available.


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