Pattern & Method Development Manager - Steel Casting Foundry
3 days ago
Job Summary We are looking for an experienced Patterns & Methods Manager to lead our Pattern and Methoding Department. The ideal candidate will be responsible for managing the entire pattern and method development process for new and existing castings, ensuring optimum yield, quality, and process efficiency. The candidate should have strong technical expertise in foundry practices, pattern equipment design, and method optimization for both Co2 and no-bake molding processes. Roles & Responsibilities Lead and manage the pattern and method design team to develop efficient and cost-effective casting methods. Strong knowledge of foundry processes, pattern design, and method development. Review customer drawings, specifications, and requirements to prepare feasible and accurate casting methods. Plan and supervise pattern design, modification, and maintenance activities. Coordinate with the design, melting, molding, and machining teams for seamless production flow. Ensure optimum metal yield, solidification, and defect-free castings through proper methoding techniques. Approve gating and risering designs, chills, and other process-related parameters. Evaluate and approve new pattern layouts and tool designs for new product development. Lead process improvement projects focused on reducing rework, rejections, and pattern-related issues. Maintain proper records for pattern inventory, revisions, and method approvals. Collaborate with customers and design engineers for feasibility and process feedback. Provide training, guidance, and technical leadership to the pattern and methods team. Key Skills & Expertise: Expertise in gating and risering systems, solidification principles, and defect analysis. Proficiency in CAD/3D modelling and simulation software (Magma soft, ProCAST, or equivalent preferred). Experience in handling no-bake, Co2 processes. Excellent leadership and communication skills with the ability to manage multi-skilled teams. Analytical and process-driven mind-set with a focus on productivity and quality improvement. Preferred Candidate Profile: 15–25 years of relevant experience in pattern and method departments within a steel or ferrous foundry. Proven track record in new product development, method standardization, and pattern management. Strong technical understanding of casting simulation and foundry tooling. Ability to lead, train, and motivate a team of pattern makers, method engineers, and design staff.
-
Chennai, India Scope HR Services Full timeJob Description Job description - Design & develop casting patterns for various types of foundry castings - Oversee the core box manufacturing process, cold core box, shell core box, packing core & PTO core - Manage no-core bake process, optimizing results & improving casting quality. Required Candidate profile - Develop & optimize gating systems and casting...
-
Foundry Manager
1 week ago
Chennai, Tamil Nadu, India Recex Full time ₹ 9,00,000 - ₹ 12,00,000 per yearLocation:We are seeking a highly experiencedFoundry Managerto lead operations in ourCopperAlloy Foundry. The ideal candidate must havehands-on experienceinmelting using Induction Furnacesandcasting with Centrifugal Casting Machines. Responsibilities include managing the foundry team, ensuring quality casting, optimizing melting processes, and maintaining...
-
Moulder (with Foundry/ Metal Casting Experience)
2 weeks ago
Chennai, Tamil Nadu, India Skydove hr Service Full timeRoles & Responsibilities: Prepare sand moulds and cores as per specifications Operate furnaces and handle molten metal safely Pour molten metal into moulds and monitor cooling/solidification Remove finished castings from moulds and perform finishing work Inspect castings for defects and maintain quality standards Follow workplace safety protocols and...
-
Casting Engineer
1 week ago
Chennai, Tamil Nadu, India Onward Technologies Full time ₹ 20,00,000 - ₹ 25,00,000 per yearKey Responsibilities5Cs Engine componentsDesign cast components using CAD tools (e.g., Creo / Pro-E) tailored to sand casting, investment casting, die casting, or gravity casting processes.Collaborate with foundries and manufacturing teams to ensure designs meet casting feasibility, tooling requirements, and process capabilities.Perform casting simulations...
-
Casting Modeling
4 days ago
Chennai, India Shreshtha Business Solutions Full timeJob Description - Casting Modeling & Detailing 1. Should have good experience in Casting Modeling & Detailing of Heavy equipment and Machinery. 2. Interpretation of real time manufacturing for Casting Models 3. Able to perform Casting to Machining concepts and also reverse process. 4. Working knowledge of Casting, patterns and foundry practices to help...
-
Chennai, India RUPHI NEXTGEN SOLUTIONS Full timeDepartment – Business Development/SalesEmployment Type – Permanent/Full timePosition – Business Development ManagerEducational Qualification – B.E Mechanical, MBA – Marketing/General ManagementRequired work experience – 7+years onwardsLocation – Coimbatore Job Description (JD) for a Business Development Manager role in the OEM industry, where...
-
Chennai, India RUPHI NEXTGEN SOLUTIONS Full timeDepartment – Business Development/SalesEmployment Type – Permanent/Full timePosition – Business Development ManagerEducational Qualification – B.E Mechanical, MBA – Marketing/General ManagementRequired work experience – 7+years onwardsLocation – Coimbatore Job Description (JD) for a Business Development Manager role in the OEM industry, where...
-
Chennai, India RUPHI NEXTGEN SOLUTIONS Full timeDepartment – Business Development/SalesEmployment Type – Permanent/Full timePosition – Business Development ManagerEducational Qualification – B.E Mechanical, MBA – Marketing/General ManagementRequired work experience – 7+years onwardsLocation – Coimbatore Job Description (JD) for a Business Development Manager role in the OEM industry, where...
-
Chennai, India RUPHI NEXTGEN SOLUTIONS Full timeDepartment – Business Development/Sales Employment Type – Permanent/Full time Position – Business Development Manager Educational Qualification – B.E Mechanical, MBA – Marketing/General Management Required work experience – 7+years onwards Location – Coimbatore Job Description (JD) for a Business Development Manager role in the OEM industry ,...
-
Chennai, India RUPHI NEXTGEN SOLUTIONS Full timeDepartment – Business Development/Sales Employment Type – Permanent/Full time Position – Business Development Manager Educational Qualification – B.E Mechanical, MBA – Marketing/General Management Required work experience – 7+years onwards Location – Coimbatore Job Description (JD) for a Business Development Manager role in the OEM industry ,...