Plant Manager

3 months ago

Bangalore Metropolitan Area, India AIS Windows Full time

- Monitor and implement SOP's for safety to build safe working environment by ensuring adherence to safety norms

- Ensure implementation of annual safety plan and review audit/ accident approved c/m's

- Facilitate sharing accident reports received across AIS group

- Achieve and maintain assets' health by continuous implementation and review of maintenance plan

- Facilitate review of all requirements pertaining to legal compliance

- Ensure regular updates on any changes in the norms to be followed

- Ensure adherence to improvement point / audit report carried out by external / recommended agencies

- Ensure achievement of customer specific PPM targets and internal product audit target

- Maintain control on Isolate percentage and age generation

- Facilitate review on internal Quality plans and focus on inspector revalidation mechanism

- Ensure there are no abnormality in Customer / surveillance audits

- Ensure updates on customer specific requirements and quality concerns in Customer line

- Conduct internal process audits to meet systems requirement as per defined plan

- Ensure review of counter0measures given to customers for the quality issues and its implementation on the shop floor

- Monitor rejections reported from sequence feeding at Customer end

- Achieve targeted Cost /m2 for Doors & Windows, RMT yield and up-time for all equipment's

- Manage and monitor life of BOM / Key consumables

- Monitor R&M cost for the plant and control critical spare part life

- Conduct monthly review for actual expenses as compared to the plan

- Ensure review on Manpower rationalization plan, Logistic costs and achievement of packing cost as per plan

- Monitor production on monthly basis to ensure adherence to annual targets

- Review adherence to supply cycle for raw material requirement and analyse the percentage of adherence to the plan

- Review targeted and actual status of the planned supplies

- Monitor delivery performance and undertake necessary actions to ensure smooth functioning of logistics operations

- Monitor capacity utilization & productivity, time and quantity defaults, spares execution, AFM execution, premium freight, etc.

- Monitor actual transport cost as per the defined budget and percentage of capacity utilization

- Conduct feasibility review & ensure the development timeline as per new product development / enhancement plan

- Ensure correctness in feasibility review and ensure there are no delay & rejection in the samples submitted at Customer's end

- Ensure timely submission of annual budgeting for capacity utilization, manpower, overheads, personal costs, R&M costs and transportation costs

- Prepare and submit budget for manufacturing, power requirements and capital expenditures

- Ensure timeliness of budget submission, review and reporting variances of actual against budgeted plan

- Facilitate monthly review against each KPI for it's targets as per annual budget

- Identify technology gaps in comparison to competitor & global benchmarks

- Ensure complete know how's and regular update on the best technology/ technological changes available

- Focus on percentage reduction in manufacturing cost with implementation of better technology and monitor the number off initiatives taken to enable tech transfers

- Review & implement project plan activities at the plant and ensure daily review of actual activities with the defined plan

- Ensure availability of material required as per plan and monitor all the KPIs decided for the project are met as per plan

- Monitor required trainings for managers, staff & operators and check it's effectiveness

- Track competency mapping score and actual training hours in comparison to planned hours

- Prepare and monitor skill evaluation matrix, number of QC circles and PDCS's

- Check for employees' involvement and number of suggestions given by employees

- Ensure implementation of Performance Management & Deployment Management system

- Build and maintain high morale and motivation in plant members and reduce attrition rate in the department

- Facilitate interaction with Customer services to have an update on customer concerns, our improvement plans/actions and other new development

- Monitor and analyse the number of issues / rejections reported

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