Failed Part Analyst

Key Responsibilities:

Failure Investigation:

- Investigate parts or components that have failed during testing, production, or in the field.

- Collect, document, and organize failure data for analysis and reporting.

- Conduct detailed visual, mechanical, and sometimes chemical analysis to determine failure modes.

Root Cause Analysis:

- Use tools and techniques like Failure Mode and Effects Analysis (FMEA), Fishbone diagrams, and 5 Whys to determine the underlying causes of part failures.

- Work closely with engineering, production, and quality teams to correlate failure data with production processes.

Data Collection & Reporting:

- Gather relevant data from production, quality control, and field reports.

- Prepare and present reports on findings, including trends, potential risks, and improvement opportunities.

- Ensure that failure analysis results are accurately documented and comply with industry standards and company procedures.

Collaboration with Cross-Functional Teams:

- Collaborate with engineering, design, and production teams to ensure corrective actions are implemented to prevent future failures.

- Assist in the development of improved processes, materials, or designs to enhance part performance.

Improvement Recommendations:

- Provide data-driven recommendations for process improvements, material changes, or design modifications to reduce the occurrence of part failures.

- Assist in creating and reviewing inspection standards to improve part reliability and quality.

Preventive Measures & Quality Control:

- Monitor the effectiveness of corrective actions taken and provide feedback for further refinement.

- Participate in the development of preventive maintenance or testing schedules to identify potential part issues before they affect production.

Documentation & Compliance:

- Ensure all failure analysis activities comply with industry regulations, company quality standards, and best practices.

- Maintain accurate records and assist in audits related to failure analysis.

Qualifications:

Education:

- A Bachelor’s degree in Mechanical Engineering, Industrial Engineering, Materials Science, or a related field is typically required. A Master's degree or relevant certifications is a plus.

Experience:

- 2-5 years of experience in quality control, failure analysis, or a related field, ideally in a manufacturing or engineering environment.

- Hands-on experience with failure analysis tools and techniques (e.g., FMEA, root cause analysis, non-destructive testing).

Skills:

- Strong analytical and problem-solving abilities.

- Proficiency in using failure analysis tools and software.

- Excellent attention to detail and the ability to work with cross-functional teams.

- Strong communication skills for preparing reports and presenting findings.

- Familiarity with industry standards, such as ISO, and quality control processes.

Preferred Skills:- Experience with specific industries like automotive, aerospace, or electronics.

- Knowledge of Six Sigma or Lean Manufacturing principles.

- Experience in statistical analysis or data modeling