Machine Shop
4 weeks ago
JOB Title
Position
Machine Shop In charge –
Sr. Engineer / Executive
Location
Kanchipuram
Key Responsibilities
Supervise and coordinate activities of workers engaged in machine operations, set-up, maintenance, Set daily/weekly/monthly objectives and communicate them to employees. Oversee quality control to ensure products meet the necessary standards and specifications. Adhere to and enforce safety regulations and protocols to avoid accidents and ensure a safe work environment. Collaborate with other supervisors and management team to meet company-wide production goals. Resolve worker grievances or submit unsettled grievances to higher management for action. Estimate, requisition, and inspect materials. Collaborate with engineering and production teams to optimize processes. Daily monitoring of productivity and Improving Machine utilization, OEE. Develop the FTP (Fixture/Tooling/Part Programming) for the NPD and prepare the work instruction, tool list, operation sheets and ‘’shop floor’’ inspection methodology. Resolve technical issues and implement continuous improvement initiatives for the capacity enhancement.Analyzing Job Rejection and take corrective action for non-occurrence and work for process improvements.Maintain the QMS Documents for central machine Sop. First Pass Yield Achievement Cost saving initiatives. Industry 4.o TPM-Trak application to utilize for the productivity monitoring & down time reduction.Shopfloor improvements initiative like, 5S,TPM,Lean, Kaizen, Poka-Yoke, KPI, etc., ·CNC programming ( Fanuc/siemens ) ·Machining ·Equipment maintenance ·Lean manufacturing ·Safety protocols ·In process Quality ·Leadership ·Problem-solving ·Inventory management ·Cutting Tools selection Prove the process at machine independently and make sure the first piece of work without any rejection. Excellent blueprint reading skills & through understanding of GD&T. Experienced with metrology tools & processes for part inspection. CMM/Contour/2D height/Roughness tester, etc., Experienced G code programming at the machine control (debug). Good communication skills, math skills and attention to detail. MasterCAM &Solid works /Edgecam/ AutoCAD experience a definite plus. Ms office-excel/PowerPoint/ Power-BI/SAP Self-Starter / Self-Motivated / Flexible. Positive customer-focused attitude. Enjoys fast pace and rapidly changing environment. Problem solving techniques by using FMEA/8D/PDCA/DMAIC/KAIZEN approach. Ability to work independently and stick to deadline. More than 5 Yrs. exp. requiredHands on Experience Required
in Complex valve parts machining in CNC machine, 5-Axis,4-axis,machines Turn mill, Mill-Turn ,Trevisan, DMG/Heller, TAKISAWA/MAZAK/DOOSAN and HMC/VMC and two axes in TC, VTL machines. More than 5 yrs. In CNC Programming cum Setting with Tools selection (Turning & milling solution) Blueprint Reading and GD&T experience required not less than 3years. MasterCAM operation and part programme generation & tool designing/cycle time estimation, Metrology tools & processes of part inspection preparation more than 5 years New Generation Cutting tool with application. Familiar in best practice TPM/Lean manufacturing/ Six sigma/VSM/5S Knowledge of safety measures pertinent to each job assignment Works in an office and machine shop environment.Key Interfaces
Internal
PED, PLED, QC, PRODUCTION, HR, QA, Stores, R&D
External
Customers/Audits/Forum
Name of the Plant Head
Signature
Date
Krishna Kumar R
APR 2025
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