Electrical and Instrumentation Manager

Job title : Manager - Instrumentation and ElectricalsEntity : Evonik Specialty Silica India Pvt. Ltd.Work location : Jhagadia, GujaratPurpose of the Position:- Safe and efficient management of preventive maintenance & breakdown of instruments and electrical equipments through effective engineering norms of ESSIPL to meet or exceed maintenance requirements. - Communicating with authorities and complying with all associated legal requirements. - Co-ordinating with regional PT Team for implementation of best maintenance practices like Risk Based Maintenance (RBM), EPS in Instrumentation and Electrical streams. - Digitalization initiatives like OT security, and act as LOSC.Key Responsibilities:- Management of Departmental Activities for Instrumentation and Electrical side. - Handling and ensuring compliance related to Nucleonic Gauge (Should have completed Training through A.E.R.B./BARC) Work as Radiological Safety Officer for Organization. - Ensure timely compliance of Instrumentation ( Weights and Measure Metrology related, GPCB related, etc.) Ensure timely compliance of Electrical (Annual Inspection, DG set registration & Duty filing, Communication with DGVCL/GETCO, Etc.) - Experience on Rockwell Automation PLC System (Control Logix, PLANT PAX, FT BATCH, SCADA AND LOGIC programming development) . - Experience of SAP and SAP Plant Maintenance module. ( Notification, Work Order management). - Experience on filter press Hydraulic system, Spray Dryer Burner System, Boiler Burner and safety interlocking system. - - Ensure timely calibration of field instruments, MCI and various measuring instruments. - Ensure timely attendance to break-down and emergency repair jobs. - Guide subordinates to repair the equipment and keep it ready to use as per requirement. - Ensure proper and safe operation of equipments used during maintenance and calibration. - Install, commission and validate new equipment. Instrument and Electrical related Mechanical support designing, fabrication through vendor. - Sizing and Selection of proper instrument (knowledge of Mass Flow meter, Pressure transmitter, Thermocouple, Magnetic Flowmeter, pH Meter, Turbidity meter, Conductivity meter, Ozone Generator, Weighing system, Etc) - Telephone EPBX programming, Configuration, CCTV Configuration Etc. - Contract man power planning, assigning them jobs daily and ensuring safe maintenance. - Plan, schedule and carry out shut down maintenance jobs. - Support in controlling maintenance cost, analyzing breakdown, Prepare CAPA, diagnosing, identifying the root cause and implementing the actions. - Coordination with external vendors and other departments and sustain team work. - Carry out cost estimate for equipment maintenance, repair and replacement. - Attend assigned EHSQ and GMP related actions. - Meet the applicable EHS legal and Evonik requirements. - To ensure safe maintenance through adherence to the EHS policy, Life Saving Rules, Work Permit, use of Personal Protective Equipments, Management of Change, Pre-Job Plan, Incident Reporting, EHS procedures etc. - Prepare and maintain documents like Equipment History Card, Maintenance Checklist, Reports to Management, Standard Practice Instruction, ISO related etc. - Communication with authority and compliance of legal requirements. - Active participation in conceptualization to execution to commissioning of projects. - Ensure availability of spares by working with Purchase department and Engineering Stores by implementing Min/Max system for spares. - Preparation of Appropriation Request for major expenditures. - Responsible for imparting training on SAP Maintenance Module to all new joiners of the department. - Digitalization initiatives like OT security including global policy/standard implementation, actEducation & Experience Required :- B.E. / B.Tech. – Instrumentation or Electronics & Communication with 10-12 years of experience in maintenance of plant. - Additional requirements - Training cum Certification- course on Radiation Safety Aspects of Nucleonic Gauges. - Active registration on ELORA AERB Website for Radiation Professional.Additional skills and abilities required for this positionMan-power management.Fluency in English, Gujarati and Hindi language.Experience in SAP is preferred.PLC programming