Senior Engineer – VIM Furnace

2 weeks ago

Mumbai Maharashtra India, Maharashtra Remal Full time

Position: Senior Engineer

Department: Production

Location: Mangaon, Raigad


1. Role Overview

The Senior Engineer – VIM Furnace is responsible for leading and managing all Vacuum Induction Melting (VIM) furnace operations, ensuring high-quality metal production, process stability, equipment reliability, and adherence to safety and compliance standards. The role requires hands-on metallurgical expertise, strong analytical skills, and the ability to lead furnace operators and technicians.


2. Key Responsibilities

A. Furnace Operation & Process Control

  • Lead and supervise daily operations of the VIM furnace to meet production targets.
  • Monitor and control melting parameters, vacuum levels, alloy additions, and pouring operations.
  • Ensure strict adherence to metallurgical specifications and melting procedures.
  • Troubleshoot process deviations and ensure corrective actions.

B. Metallurgical Quality & Documentation (Needs to be coordinate with QC department)

  • Review and validate heat-wise chemistry, inclusion levels, and microstructure results.
  • Ensure adherence to quality standards for specialty alloys / Super Alloys / High Critical Alloys (as applicable).
  • Prepare and maintain process documentation including heat logs, charge calculations, and deviation reports.
  • Coordinate with Quality Assurance for metallurgical testing and approvals.

C. Equipment Maintenance & Reliability

  • Coordinate preventive and predictive maintenance of VIM furnace equipment.
  • Ensure refractory & coil condition, vacuum pumps, sensors, and instrumentation are functioning optimally.
  • Raise work orders and coordinate with maintenance team for breakdowns.

D. Safety, Compliance & Continuous Improvement

  • Ensure safety protocols, SWI’s procedures, Kaizen, 5S and PPE requirements are strictly followed.
  • Promote process optimization, energy efficiency, and yield improvement initiatives.
  • Lead root-cause analysis (RCA) for process or quality failures( and FMEA).
  • Support audits (ISO, NADCAP, AS9100D , customer audits if applicable).

E. Team Leadership

  • Guide operators, junior engineers, and technicians during shifts.
  • Conduct training on SOPs, furnace handling, and metallurgical practices.
  • Maintain manpower planning for smooth operations.


3. Required Qualifications & Experience

  • B.Tech / B.E. in Metallurgical Engineering, Materials Science, Mechanical Engineering (with metallurgical experience).
  • 5–10 years of experience in VIM Furnace , Induction Melting operations (VIM preferred).
  • Strong knowledge of melting of high-performance alloys, vacuum technology, and furnace control systems.
  • Hands-on understanding of charge calculations, alloying, and process metallurgy.
  • Experience in handling PLC/SCADA-based furnace systems (advantage).


4. Key Skills

  • Deep understanding of vacuum melting processes.
  • Analytical and problem-solving ability.
  • Shift management and team-handling ability.
  • Strong documentation and data-analysis skills.
  • Safety-first mindset.
  • Good communication and coordination skills.

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