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Shift Incharge Oxygen Plant
1 week ago
Designation:
Assistant Manager
Updated:
July 22, 2023
Location:
Gujarat, India
Organization:
Metals
Job Context:
Birla Copper complex at Dahej has four operational Oxygen plants for captive supply of oxygen to the smelters and one standby Oxygen plant.
Job Challenges:
- Frequent starts and stops due to fall in oxygen demand arising out of idleness at smelters and sometimes without prior information, leads to thermal stress and deterioration of equipment
- Corrosion and temperature resulting from high temperature and presence of salt and impurities in the air in the coastal area
- The need to embed the culture of safety and sustainability
Key Result Areas/Accountabilities:
Key Result Areas/Accountabilities
Supporting Actions
- Planning
- Planning
- Monitoring performance of existing plants and equipment installations and giving inputs for maintenance
- Operational Excellence
- Facilitating implementation of planned preventive maintenance schedule
- Executing SOPs and eliminating nonstandard practices for start ups, turn down, ramp up and graceful shutdown of oxygen plants
- Preventing Oxygen venting losses by adjusting plant parameters to match variable demands of the Smelters
- Conducting root cause analysis of process deviations on a periodic basis with respect to failure or tripping of plant or equipment and implementing Corrective and preventive action to resolve problems
- Budgetary Controls
- Optimizing resource utilization during daily operations and shutdowns
- Compliance
- Preparing Job Safety Analysis (containing specification of appropriate PPEs, classification of degree of hazard, nature of work permit required etc.) for daily maintenance jobs
- Participating in daily inspection and tool box talks with employees to embed safety culture through use of PPEs and safe work processes to minimize safety incidents and eliminate accidents
- Executing processes in compliance of HSE norms and IMS guidelines
- Customercentricity
- Achieving highest levels of internal customer satisfaction indices
- Maintaining product quality parameters at all times
- Sustainability and Process Improvement
- Steering and participating in Kaizens, Quality Circles, Task forces and other improvement initiatives
- Generating ideas for SOP improvement
- Implementing good housekeeping practices
- Partnering in digitization initiatives
- Partnering in creation and maintenance of green belt
- People development and engagement
- Training team members to enhance technical competencies, improve behavioral effectiveness and embed a culture of safety
- Implementing 5S work culture
Qualifications:
Bachelor Of Engineering
Minimum Experience Level:
3-6 Years
Report to:
Assistant Vice President
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