Quality Controller

7 days ago


Ahmedabad, Gujarat, India SUNTARA COSMETICS Full time

Overall management of QA, QC Responsibilities for ancillary materials
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Overall management of ancillary materials (Printing/Lacquering/Foiling/Metallizing/Assembling/Moulding)

Overall management of QA, QC Responsibilities for ancillary materials produced from injection molding, lacquering, foiling, screen printing, metallizing & assembling.

To actively support Quality Control/Assurance Department by contributing in the following areas:

  • To define, develop and establish Quality Assurance Policies / SOP's, Quality Manual, Validation Master Plan as per International Quality standards.
  • Overall management of QMS, GMP requirement of the Factory as per the standard requirements / guidance (ISO, USFDA, EU, GSO)
  • To control gamut of QMS procedures and ensure plant is compliant to accreditations and certifications.
  • To develop team to drive quality standards in the entire plant.
  • To determine, negotiate and agree inhouse quality procedures, quality standards and specifications.
  • To assess customer requirements and ensuring that the expectations are met
  • To study, investigate and prepare CAPA for defects arising from ancillary materials to avoid reoccurrence in future

Manage Inspection schedules

  • Set inspection schedules for Incoming packaging materials & packaging materials produced in house.
  • Monitor sampling procedures, test parameters, and test reports.
  • Ensure team records on first article / first shot approval and performance log entries. Monitor deviations and dispositions made take corrective action. Ensure inspections are completed on time.

Manage Quality control

  • Develop SOP's for process and test validations. Ensure availability of master samples / BMI instructions.
  • Set appropriate quality tools, calibrations measured to control the variations. Monitor quality process validations and assessments.
  • Track performance and do root cause analysis for nonconformities. Reduce nonconformities and monitor tolerance levels and dispositions. Evaluate reports on rework or minor deviations.
  • Analyze reports and direct the team to take corrective and preventive measure to achieve quality compliances.
  • Maintain storage of reference samples. Ensure NPD trials are evaluated on time. Measure 3rd party subcontractors on quality metrics and compliances.
  • Work closely with NPD, Production and Purchase for developing new packaging materials/components and performing stability tests, line trials etc.

Manage Quality Assurance

  • Analyze preventive actions taken to assure quality standards.
  • Advocate due diligence to avoid escaped defects.
  • Implement effective systems to gauge quality of packaging materials
  • Train executives, workmen and manpower adequately to reduce quality nonconformities.

Monitor, review & improve Performance

  • Track defect trends and take steps to improve quality standards.
  • Review issues, conduct periodic review meetings/ cross functional meetings to identify root causes and work on reducing nonconformities.
  • Stabilize calibrating standards and test parameters, instances, documents, references to avoid escaped defects and complaints.
  • Analyze reports under quality management tools like statistical process control / TQM / six sigma methodologies to reduce variations in quality output.
  • Improve process control by practicing 5S & other benchmarking standards.

Leadership / Employee Performance & Trainings

  • Ensure team develops and improves on quality management. Improve process knowledge for team and workmen. Mandate trainings on JDE user knowledge.
  • Team members to initiate and develop process improvements to improve quality standards.
  • Provide performance feedback and review process measures.
Skills Required

  • Good knowledge and background in Quality Control techniques, instrument handing and testing methodologies using various instruments used for testing of Packaging Materials with proper documents.
  • Working knowledge on QMS implementation, GMP & GLP.
  • Excellent written and verbal communication skills
  • Good numerical skills and understanding of statistics
  • Strong knowledge in Quality Management Systems such as
    QMS
    ISO9001, GMP22716.
  • Capable of evaluating / analyzing technical data and organizing / presenting technical information.
  • Good Knowledge of MS Excel and any ERP system. User knowledge in JD Edwards ERP system would be an advantage.

Benefits:

  • Cell phone reimbursement
  • Food provided
  • Health insurance
  • Internet reimbursement
  • Paid sick time
  • Provident Fund

Schedule:

  • Day shift

Supplemental pay types:

  • Yearly bonus

Experience:

- total work: 8 years (preferred)

Work Location:
In person
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