Pf Process

2 weeks ago

Bengaluru, Karnataka, India Aditya Birla Group Full time

Updated:
February 08, 2023

Location:
Karnataka, India

Organization:
Cement

Professional Experience description:
CCR Kiln operation, Mill Operation, Refractory installation, Knowledge of safety standards

JOB PROFILE
:
Responsible of Line 4 Kiln productivity and specific power consumption are within the target value. Debottlenecking in the section continuously. Zero medical case and 100% IMS system implementation.

KRA 1:

Accountability: Production and Quality.**
Monitoring of Raw Mill / Cement Mill /Kiln / Coal Mill 4 process parameters for production optimization and quality control.



  • Close monitoring of process parameters i.e. draft, temperatures, power etc. along with process trends.
  • Corrective and preventive action for abnormal situation / alarms.
  • Interact with concerned maintenance department for shift problems.

KRA 2:
Cost Control.**
Identifying and bringing to the notice of Section Head for unnecessary interlocks / idle running of equipment's.
Continuous monitoring of trends along with process parameters.
Ensure running of power saving equipment in SPRS.
Running Raw Mills / Cement Mills and Kilns / Coolers 4 in 4 logic control.

KRA 3:
Process Maintenance Jobs.**
Coordination for Refractory work in shutdown activities and shutdown jobs at various places.
Supervise for correct installation of bricks / castable.
Take no load trials of standby equipment's.
Changeovers whenever required.
Co-ordination for shutdown activities assigned

KRA 4:
Housekeeping and Environmental / Safety.**
Practice of good housekeeping standards with reference to spillages / leakages etc. and environment / safety performance in the section / team area.
Monitor performance of dust control equipment's i.e., GCT, ESP, Dust collectors, CO tripping.
Using personal protective equipment's.
Participating in WCM activities

SBO round and Walk by inspection

KRA 5:

System Implementation**:

The system requirements of ISO, EMS, OHSAS, SA 8000 and WCM systems in Raw Mills / Cement Mills and Kiln / Coal Mills 4 thorough the involvement of employees for improving plant working and quality standard.
Identify and improvement study and kaizen.
Identify & get rectified.

  • Abnormalities.
  • Spillage/leakages.
  • Unsafe conditions/practices.
5S activities.

  • Points emerged in campaigns.
Implementation plan for
Quality improvement objectives.
Improvement of WCM criteria score.
EMS targets.
Internal customer rating improvement.

  • Statutory compliance.
Improvement of OEE/MTBF/MTTR

  • Elimination of muda.
Does why why analysis.
Prepare/present weekly/monthly WCM presentation.
Develop one point lesson.
Update WCM activity board
Create awareness in team members.
Develop visual controls.

Critical Job competencies /

Mandatory Skills:
Kiln and Mill operation and process Optimisation, Refractory installation.

Professional Qualifications:
B. E (Chemical)/Diploma(Chemical) /M.Sc.

Essential:
B.E /Diploma (Chemical).

Qualifications:

Bachelor Of Engineering,Master Of Science,Diploma

Minimum Experience Level:

6-15 Years

Report to:

Senior Officer

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