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Mechanical Maintenance

3 months ago

Andhra Pradesh, India Aditya Birla Group Full time

Designation:
Maint.
In-Charge

Updated:
March 29, 2023

Location:
Andhra Pradesh, India

Organization:
Metals

Key Result Areas/Accountabilities

Supporting Actions
Plan, co-ordinate and implement maintenance activities to maximize availability of plant / equipment / machineries at mínimal cost.

Criticality ranking of all equipment and machineries. Classify critical & non-critical equipment Maintenance decision-making by fixing suitable maintenance strategies / frequencies based on relevant data. Preparation of preventive maintenance master schedule for equipment & machinery. Facilitate Computerized Maintenance Management System for Planned/Predictive/Corrective and Breakdown Maintenance. Ensure execution of maintenance without slippage to maximize availability. Ensure maintenance of equipment history (system based) for all major /critical equipment.

Analysis of breakdowns followed by corrective and preventive actions Technical / Design modifications to improve the level of reliability and availability of plant and equipment.

Ensure Condition Monitoring of critical equipment. Spare parts management Calculation and dissemination of Maintenance Performance Indices Maintain the plant and within planned breakdown (Avg./month)R & M Cost


Assist DH in preparation of budget and ensure spending within approved plan Develop vendor for better service at reduced cost.

Analyze variations and take corrective steps to ensure R&M cost within budget Vendor development for cost effective spares and for import substitution.

Effectively Negotiate with vendors for better cost advantage and achieving the organizational target

Spare parts management

Spares management with the help of supply chain department Develop new vendors. Identify spares for new equipment. Review bin items and take corrective actions. Import substitutionStatutory requirementsEnsure Mechanical system meets all statutory requirements as envisaged in factories act and rules. All lifting tackles are maintained as per Legal metrology rules/acts.

Product QualityTo ensure the calibration of all the mechanical related gauges and instruments. Maintain all heat treatment furnaces and ensure proper operation to ensure product quality. Ensure operation of all equipment at the desired operation parameters

Projects / Developmental ActivitiesCarry out process developments for production increase and reduction in raw material / energy consumption.

Preparation of RFA s as per approved Capex plan Freeze the technical specification of the equipments Vendor hunting Supplier/ Vendor visits Planning, procuring, erection and commissioning of Capex projects.

Implementation and monitoring of Environment related aspects related with projects Ensure the work permit system Ensure the contract workers safety especially working at heights for Medical check up.

Ensure the safety practices in materials handling, availability and usage of PPE s for work Implement the recommendations of the technical audits carried out by any third partyIMS System UpkeepTo maintain all the documents/ records of IMS for mechanical maintenance department.

To amend necessary changes in documents, procedure and others if required. Conduct regular audits Close and take corrective action for all the NCR s during external or internal audits


SAFETYPeriodical assessment Potential Risk and implementation of risk mitigation plans as per Corporate Guidelines Ensure statutory testing and certification of lifting equipment and lifting tackles, pressure vessels etc as per plan.

Building stability evaluation and certification Ultrasonic examination of lifting tackles / crane hooks Ensure Legal and statutory compliance as applicable as per Corporate Guidelines Implement the decisions of EOH & S committee and other safety committees.

Work towards achieving zero accident frequency rate and zero severity rate.

Conduct SAE (Safe Attitude Encouragement) rounds to monitor and eliminate unsafe acts and conditions to ensure zero accidents, zero incidents and zero injuries Ensure 100 % compliance to safety guidelines and other statutory requirements.

Conduct JSA and share results across the units.

Monitor and eliminate the unsafe acts and conditions for zero accidents and incidents in the Dept
Qualifications:

Bachelor Of Engineering

Minimum Experience Level:

10-20 Years

Report to:

Assistant General Manager