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Manufacturing Engineer

3 months ago

Pune, Maharashtra, India NOV Inc Full time

JOB SUMMARY


Design manufacturing processes for multiple projects to ensure continuous improvement in key areas such as Product quality, lead time reduction, on-time delivery, cost management etc.

PRIMARY RESPONSIBILITIESProvide technical assistance to strategic suppliers and production departments to reduce lead-times and costsAssist with commodity strategies that support the desired profitability, level of quality, and cycle time of various product lines that meet or exceed customer expectationsDevelop tools and processes to improve materials flow throughout the entire supply chainStreamline processes and material flow to improve quality, productivity and efficiencyContribute to cost reduction efforts internally and externally by actively seeking and implementing opportunities for reduced costsDesign routers builds process drawings for manufacturing & tooling, and designs raw material or process drawings for the design-engineering groupResponsible for maintaining ECNs for all manufacturing work orders, in house and OSP, updating the master router.

Assist with determining supplier capabilities and sourcing of new productsProvide technical support to manufacturing shop as neededStay abreast of changes in technology that will improve manufacturing efficiencyCreate leaner, more efficient and more profitable business practicesPerform other work related tasks as assignedComply with all NOV Company and HSE procedures and policies.

FACILITY/GROUP SPECIFIC RESPONSIBILITIESCreate SOP and work instructions wherever required for product manufacturing.
Create semi finish & process drawings wherever required for manufacturing.
Define manufacturing Bill of Materials & process routing.

Update and maintain process routing systems to include correct routing sequences utilizing the preferred machining or assembly selection, tooling identification, and efficiency factors to reduce product cost.

Design special assembly tooling, fixtures and shop aids required to support production requirements.

Interact with machinists, tool makers, programming dept and other support groups and identify opportunities to increase productivity of welding, machining & assembly operations.

Identify, recommend, and implement improvements in methods, procedures, technology, equipment, or workflow which increase throughput and/or accuracyManaging configuration throughout the ERP system for all items by computing queue times, maintaining resources to ensure accurate capacity planning.

Dispositioning non conformances recorded during the manufacturing process by consulting design engineering and driving corrective actions to reduce the same.

Based on engineering disposition Create Rework work orders wherever necessary.
Perform feasibility study on RFQ & submit cost estimations.

Participate in annual cost rollupEDUCATION & EXPERIENCE QUALIFICATIONSDiploma/Bachelor's degree or equivalent in Industrial Engineering / Manufacturing Systems Engineering / Mechanical Engineering.2-3 years of experience in Manufacturing/Industrial/Process EngineeringExperience in welding, machining and assembly of oilfield products preferred.

Certification such as Lean, Six-Sigma, QRM is a plus.
Knowledge of continuous improvement methods such as 5S, Kaizen, and Just-in
  • TimeShould be able to use analytical tools and statistical methods to analyze and improve systems.

BEHAVIORAL COMPETENCIESWhile performing the responsibilities of the job, the employee must follow all required safety instructions as per company HSE policy.

Regular punctual and Good behavior.
Should possess good mechanical and math skills and should be an effective communicator.
Ability to work with minimum guidance as well as in a team-based environment required.
TECHNICAL COMPETENCIESWell versed with ERP like Glovia, Oracle, SAPPro-E, Solid WorksMicrosoft Office